• Transactions of the Korean Society of Mechanical Engineers A
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• v.38 no.2
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• pp.227-233
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• 2014

This study investigates the vibration characteristics of a wire-bonding piezoelectric transducer and ultrasonic horn for high-speed and precise welding. A ring-type piezoelectric stack actuator is excited at 136 kHz to vibrate a conical-type horn and capillary system. The nodal lines and amplification ratio of the ultrasonic horn are obtained using a theoretical analysis and FEM simulation. The vibration modes and frequencies close to the driving frequency are identified to evaluate the bonding performance of the current wire-bonder system. The FEM and experimental results show that the current wire-bonder system uses the bending mode of 136 kHz as the principal motion for bonding and that the transverse vibration of the capillary causes the bonding failure. Because the major longitudinal mode exists at 119 kHz, it is recommended that the design of the current wire-bonding system be modified to use the major longitudinal mode at the excitation frequency and to minimize the transverse vibration of capillary in order to improve the bonding performance.

• Journal of the Korean Society for Nondestructive Testing
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• v.31 no.2
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• pp.111-117
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• 2011

Vibration monitoring is required for reliable thermosonic testing to decide whether sufficient vibration is achieved in each test for the detection of cracks. From a practical point of view, a cheaper and convenient monitoring method is better for the application to real tests. Therefore, the performance of different sensors for vibration monitoring was investigated and compared in this study to find a convenient and acceptable measurement method for thermosonics. Velocity measured by a laser vibrometer and strain provide an equivalent HI when measured at the same position. The microphone can provide a cheaper vibration monitoring device than the laser and the heating index calculated by a microphone signal shows similar characteristics to that calculated from velocity measured by the laser vibrometer. The microphone frequency response shows that it underestimates high frequency components but it is applicable to practical tests because it gives a conservative value of HI.

• The Journal of the Acoustical Society of Korea
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• v.17 no.2
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• pp.25-31
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• 1998

본 연구에서는 자동차 유리판에 초음파 대역 진동을 효율적으로 발생시킬 수 있는 압전 액츄에이터를 개발하고자 하였다. 자동차 유리판을 단순지지 평판으로 가정하였으며, 액츄에이터로는 PZT 진동자를 사용하였다. 유한 요소법(Finite Element Method)을 통하여 유리판의 최적 공진 주파수와 유리판에 부착할 압전 진동자의 구조 조건인 최적 위치와 개 수를 결정하였다. 설계 결과에 따라 자동차 유리판에 압전 진동자를 부착하여 임펄스 응답 해석(impulse response analysis)과 임피던스 해석(impedance analysis)을 수행하여 구동 주 파수를 확인하였다. 그 결과, 이 주파수로 가진하여 유리판 전면에 걸쳐 고른 초음파 진동이 분포함을 확인하였으며, 나아가 전기적 임피던스 매칭(impedance matching)을 통해 더 큰 효율의 진동을 발생시킬 수 있었다.

• The Korean Journal of Rheology
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• v.9 no.4
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• pp.190-199
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• 1997

단열용도의 폴리우레탄 미세포 포움의 가공에 대한 연구를 수행하였다. 미세포 구조 를 얻기 위해서는 핵생성율을 증진시키고 균일한 분포의 기포를 생성시켜야 한다. 이를 위 해 이산화탄소 기체를 풀리올과 이소시아네이트에 각각 과포화시키고 충돌혼합하여 초음파 가진을 적용하였다. 이산화탄소 기체가 수지 내부에서 기포 내부로 확산함에 따라 기포의 성장이 조절된다고 가정하고 금형이 충전되는 동안에 금형 내부에서의 기포성장기구를 이해 하기 위하여 수치적인 방법으로 이론적 연구를 수행하였다. 경화 시간과 확산 경계를 고려 하여 최종적인 기포의 크기를 계산하였으며 반응속도론을 고려하여 중합반응동안의 폴리우 레탄의 점도의 변화를 예측하고 경화 시간을 결정하였다. 실험적으로 결정된 기체 분자수를 기준으로 하여 이론적으로 확산경계를 예측하였다. 화학적 발포제인 물과 함께 물리적 발포 제인 이산화탄소를 각각 1,2,3기압의 포화압력으로 변화시키면서 폴리올과 이소시아네이트에 포화시켜 폴리우레탄 포움을 제작하고 제작된 포움의 밀도, 열전도도, 및 기포의 수와 지름 을 측정하였다. 측정된 결과로부터 이산화탄소의 포화압력과 초음파 가진이 포움의 기포핵 생성에 미치는 영향을 살펴보았다.

• Journal of the Korean Society for Nondestructive Testing
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• v.27 no.5
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• pp.426-431
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• 2007

When a high-energy ultrasound propagates through a solid body that contains a crack or a delamination, the two faces of the defect do not ordinarily vibrate in unison, and dissipative phenomena such as friction, rubbing and clapping between the faces will convert some of the vibrational energy to heat. By combining this heating effect with infrared imaging, one can detect a subsurface defect in material in real time. In this paper a realtime detection of the brazing defect of thin Inconel plates using the UIR (ultrasonic infrared imaging) technology is described. A low frequency (23 kHz) ultrasonic transducer was used to infuse the welded Inconel plates with a short pulse of sound for 280 ms. The ultrasonic source has a maximum power of 2 kW. The surface temperature of the area under inspection is imaged by an infrared camera that is coupled to a fast frame grabber in a computer. The hot spots, which are a small area around the bound between the two faces of the Inconel plates near the defective brazing point and heated up highly, are observed. And the weak thermal signal is observed at the defect position of brazed plate also. Using the image processing technology such as background subtraction average and image enhancement using histogram equalization, the position of defective brazing regions in the thin Inconel plates can be located certainly.

• The Journal of the Acoustical Society of Korea
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• v.35 no.2
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• pp.134-142
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• 2016

In this paper, a method synthesizing speech signal using the 40 kHz ultrasonic signals reflected from the articulatory muscles was introduced and performance was evaluated. When the ultrasound signals are radiated to articulating face, the Doppler effects caused by movements of lips, jaw, and chin observed. The signals that have different frequencies from that of the transmitted signals are found in the received signals. These ADS (Acoustic-Doppler Signals) were used for estimating of the speech parameters in this study. Prior to synthesizing speech signal, a quantitative correlation analysis between ADS and speech signals was carried out on each frequency bin. According to the results, the feasibility of the ADS-based speech synthesis was validated. ADS-to-speech transformation was achieved by the joint Gaussian mixture model-based conversion rules. The experimental results from the 5 subjects showed that filter bank energy and LPC (Linear Predictive Coefficient) cepstrum coefficients are the optimal features for ADS, and speech, respectively. In the subjective evaluation where synthesized speech signals were obtained using the excitation sources extracted from original speech signals, it was confirmed that the ADS-to-speech conversion method yielded 72.2 % average recognition rates.

• Journal of the Korea Convergence Society
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• v.9 no.6
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• pp.175-182
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• 2018

In this study, the theoretical method and the finite element analysis were designed in parallel to fabricate basic research data on the production of tool horn for cutting machine with ultrasonic vibration energy. In order to perform high-performance ultrasonic cutting, it is necessary to vibrate only with longitudinal vibration instead of transverse vibration. In order to efficiently transmit the mechanical vibration energy, the maximum amplitude should be generated at the output portion. Therefore, the tool horn must be designed so that the excitation frequency of the oscillator and the natural frequency of the tool horn are the same. In order to design the resonance of the tool horn, there are a theoretical approach using the one-dimensional wave equation and a method of reflecting the finite element analysis result to the design model. In this study, the approximate dimensions of the tool horn are first determined through the one- Based on the results of the finite element analysis, the optimal model was selected and reflected in the final shape of the tool horn. We will use this information as the basic data of actual tool horn for cutting, and will compare the production and experimental data with the contents of this research.

• Journal of the Korean Society for Nondestructive Testing
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• v.20 no.2
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• pp.138-149
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• 2000

Various modeling techniques for ultrasonic wave propagation and scattering problems in finite solid media are presented. Elastodynamic boundary value problems in inhomogeneous multi-layered plate-like structures are set up for modal analysis of guided wave propagation and numerically solved to obtain dispersion curves which show propagation characteristics of guided waves. As a powerful modeling tool to overcome such numerical difficulties in wave scattering problems as the geometrical complexity and mode conversion, the Boundary Element Method(BEM) is introduced and is combined with the normal mode expansion technique to develop the hybrid BEM, an efficient technique for modeling multi mode conversion of guided wave scattering problems. Time dependent wave forms are obtained through the inverse Fourier transformation of the numerical solutions in the frequency domain. 3D BEM program development is underway to model more practical ultrasonic wave signals. Some encouraging numerical results have recently been obtained in comparison with the analytical solutions for wave propagation in a bar subjected to time harmonic longitudinal excitation. It is expected that the presented modeling techniques for elastic wave propagation and scattering can be applied to establish quantitative nondestructive evaluation techniques in various ways.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.22 no.6
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• pp.989-995
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• 2013

Unlike fossil-or nuclear fuel-based power generation, wind power generation using inexhaustible wind energy is a pollution-free, hazardless power generation method. In this study, ultrasound thermography is used for fabricating specimens of wind power generator bearings and wind power generator supplement flanges, and an optimally designed ultrasound horn and ultrasound excitation system are used for detecting damage to part materials of a wind power generation setup. In addition, thermal flow analysis and ultrasonic thermography imaging are comparatively analyzed for improving the detection reliability in terms of surface and internal defects of part materials and for verifying the developed system's field applicability and reliability.

• Journal of the Korean Society for Nondestructive Testing
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• v.33 no.3
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• pp.264-269
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• 2013

Since MFC(macro-fiber composite) transducer has been developed, many researchers have tried to apply this transducer on SHM(structural health monitoring), because it is so flexible and durable that it can be easily embedded to various kinds of structures. The objective of this paper is to figure out the benefits and feasibility of applying MFC transducers to guided wave technique. For this, we have experimentally tested the performance of MFC patches as transmitter and sensors for excitation and reception of guided waves on the thin aluminum alloy plate. In order to enhance the signal accuracy, we applied the FIR filter for noise reduction as well as used STFT(short-time Fourier transform) algorithm to image the guided wave characteristics clearly. From the results, the guided wave generated based on MFC showed good agreement with its theoretical dispersion curves. Moreover, the ultrasonic Lamb wave techniques based on MFC patches in pitch-catch manner was tested for detection of surface notch defects of which depths are 10%, 20%, 30% and 40% of the aluminum plate thickness. Results showed that the notch was detectable well when the notch depth was 10% of the thickness or greater.