• 한국결정성장학회지
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• 제29권3호
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• pp.132-139
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• 2019

EPS 단열재는 우수한 단열성능과 경제성, 초경량 등의 장점으로 각광받고 있는 건축재이다. 하지만 EPS 단열재는 가연성 물질로서 화재 시 연소되기 쉽고, 유해가스를 방출시킴으로써 대규모 인명피해를 유발 시킬 수 있다. 따라서 본 논문에서는 산업부산물인 IGCC fused slag 및 Si sludge를 활용하여 초경량 지오폴리머를 제작하고, EPS 단열재의 대체 가능성에 대해 확인하고자 하였다. 그 결과, 조분쇄 상태의 탄소 함량이 적은 IGCC fused slag를 이용하였을 경우 0.04 MPa, $0.064g/cm^3$의 압축강도 및 밀도를 갖는 초경량 지오폴리머를 제작할 수 있었고, 이때의 열전도율은 0.072 W/mK을 나타내었다. 이는 KS M 3808에서 제시하는 EPS 열전도율 값의 1.5~2배 정도의 높은 물성이지만 시중에서 판매하는 EPS 단열재와 큰 차이가 없으며 보통 매립되는 산업 부산물을 재활용한다는 점과 세라믹 재료 특성상 화재시에도 고온에서 버틸 수 있다는 큰 장점이 있기 때문에 화재시 쉽게 발화되어 다량의 유독가스를 방출시키는 EPS 단열재의 단점을 해결할 수 있는 차세대 단열재로서의 가능성은 충분하다고 판단되었다.

• 한국전기전자재료학회논문지
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• 제16권12S호
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• pp.1237-1241
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• 2003

In this paper, we report a novel RF-MEMS packaging technology with lightweight, small size, and short electric path length. To achieve this goal, we used the ultra thin silicon substrate as a packaging substrate. The via holes lot vortical feed-through were fabricated on the thin silicon wafer by wet chemical processing. Then, via holes were filled and micro-bumps were fabricated by electroplating. The packaged RF device has a reflection loss under 22 〔㏈〕 and a insertion loss of -0.04∼-0.08 〔㏈〕. These measurements show that we could package the RF device without loss and interference by using the vertical feed-through. Specially, with the ultra thin silicon wafer we can realize of a device package that has low-cost, lightweight and small size. Also, we can extend a 3-D packaging structure by stacking assembled thin packages.

• 청정기술
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• 제28권4호
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• pp.301-308
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• 2022

나노다공성 실리카 에어로젤은 1931년 처음 합성된 이후 초경량 초단열재로서의 가능성이 꾸준히 주목받고 있다. 실리카 에어로젤은 현재까지 알려진 최고의 단열재이지만 소재 자체의 초다공성 특성으로 인해 본질적으로 피할 수 없는 부서지거나 깨지기 쉬운 성질 때문에 지금까지 실제 적용 가능성에는 한계가 있는 것도 사실이다. 단일체 형태의 실리카 에어로젤이 초경량 초단열 특성이 가장 우수하지만 그대로 사용할 수 없고 분말, 입자, 블랭킷 형태로 사용되고 있으며 그조차도 아직은 기대에 미치지 못하고 있다. 가장 널리 적용되는 형태의 실리카 에어로젤은 섬유에 담지시킨 에어로젤 블랭킷이지만 취급 시 먼지가 발생할 가능성이 있다. 실리카 에어로젤 입자가 인체에 독성이 없는 것으로 알려져 있지만 먼지 생성은 실리카 에어로젤 블랭킷의 광범위한 활용에는 가장 큰 장애요인으로 남아 있다. 본 논문에서는 실리카 에어로젤이 어떤 고유한 성질을 가지고 있는지, 그리고 그 고유한 성질을 이용하여 어떤 분야에 사용될 수 있거나 사용될 가능성이 있는지에 대해 살펴볼 것이다. 또한 지금까지의 중요한 합성 기술의 발전과 상용화가 진행되었던 과정을 살펴보고 향후 본격적인 상용화를 위해서는 어떤 문제점이 있고 그 극복 방안은 어떠한지 검토해 보고자 한다.

• Steel and Composite Structures
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• 제18권4호
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• pp.1001-1021
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• 2015

Ultra-lightweight cement composite (ULCC) with a compressive strength of 60 MPa and density of $1,450kg/m^3$ has been developed and used in the steel-concrete-steel (SCS) sandwich structures. This paper investigates the structural performances of SCS sandwich composite beams with ULCC as filled material. Overlapped headed shear studs were used to provide shear and tensile bond between the face plate and the lightweight core. Three-dimensional nonlinear finite element (FE) model was developed for the ultimate strength analysis of such SCS sandwich composite beams. The accuracy of the FE analysis was established by comparing the predicted results with the quasi-static tests on the SCS sandwich beams. The FE model was also applied to the nonlinear analysis on curved SCS sandwich beam and shells and the SCS sandwich beams with J-hook connectors and different concrete core including ULCC, lightweight concrete (LWC) and normal weight concrete (NWC). Validations were also carried out to check the accuracy of the FE analysis on the SCS sandwich beams with J-hook connectors and curved SCS sandwich structure. Finally, recommended FE analysis procedures were given.

• Steel and Composite Structures
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• 제21권3호
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• pp.461-477
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• 2016

Steel-concrete-steel (SCS) sandwich composite wall has been proposed for building and offshore constructions. An ultra-lightweight cement composite with density1380 kg/m3 and compressive strength up to 60 MPa is used as core material and inter-locking J-hook connectors are welded on the steel face plates to achieve the composite action. This paper presents the numerical models using nonlinear finite element analysis to investigate the load displacement behavior of SCS sandwich walls subjected to axial compression. The results obtained from finite element analysis are verified against the test results to establish its accuracy in predicting load-displacement curves, maximum resistance and failure modes of the sandwich walls. The studies show that the inter-locking J-hook connectors are subjected to tension force due to the lateral expansion of cement composite core under compression. This signifies the important role of the interlocking effect of J-hook connectors in preventing tensile separation of the steel face plates so that the local buckling of steel face plates is prevented.

• Design & Manufacturing
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• 제13권4호
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• pp.17-22
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• 2019

Currently, studies on weight reduction and fuel efficiency increase are the most important topics in the automotive industry and many studies are under way. Among them, weight reduction is the best way to raise fuel efficiency and solve environmental pollution and resource depletion. Materials such as aluminum, magnesium and carbon curing materials can be found in lightweight materials. Among these, research on improvement of bonding technology and manufacturing method of materials and improvement of material properties through study of ultrahigh strength steel sheet is expected to be the biggest part of material weight reduction. As the strength of the ultra hight strength steel sheet increases during forming, it is difficult to obtain the dimensional accuracy as the elastic restoring force increases compared to the hardness or high strength steel sheet. It is known that the spring back phenomenon is affected by various factors depending on the raw material and processing process. We have conducted analytical evaluations and studies to analyze the springback that occurs according to the cross-sectional shape of the ultra high tensile steel sheet.

• Steel and Composite Structures
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• 제17권6호
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• pp.907-927
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• 2014

Ultra-lightweight cement composite (ULCC) with a compressive strength of 60 MPa and density of $1450kg/m^3$ has been developed and used in the steel-concrete-steel (SCS) sandwich structures. ULCC was adopted as the core material in the SCS sandwich composite beams to reduce the overall structural weight. Headed shear studs working in pairs with overlapped lengths were used to achieve composite action between the core material and steel face plates. Nine quasi-static tests on this type of SCS sandwich composite beams were carried out to evaluate their ultimate strength performances. Different parameters influencing the ultimate strength of the SCS sandwich composite beams were studied and discussed. Design equations were developed to predict the ultimate resistance of the cross section due to pure bending, pure shear and combined action between shear and moment. Effective stiffness of the sandwich composite beam section is also derived to predict the elastic deflection under service load. Finally, the design equations were validated by the test results.

• 한국태양에너지학회 논문집
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• 제39권5호
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• pp.1-10
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• 2019

Recently, the installation capacity of PV (photovoltaic) systems has been increasing not only field installation but also floating PV, farm land, BIPV/BAPV. For this reason, the new design and materials of PV module are needed. In particular, in order to apply a PV system to a building, lightweight of the PV module is essential. PV modules made of generally used texturing glass are excellent in output and reliability, but there is a limit to the weight that can be reduced. For the lightweight of the PV module, it necessary to use a film instead of a glass. However, the application of film rather than a glass may cause various problems such as decrease in photocurrent by decrease in transmittance and a increase of CTM (cell to module) loss, a degradation of the reliability, and so on. In this paper, PV modules using Ultra barrier film, which is recently a lot of interest as a substitute for a glass, its characteristic analysis and reliability test were conducted. The transmittance and UV characteristics of each material were verified, and the output of the fabricated 1 cell PV module was measured. In addition, 24 cell PV modules were fabricated at the lab-scale and its reliability tests were conducted. As a result of the experiment, the reliability characteristics of the ultra barrier film PV module were excellent, and it was confirmed that it could be used as the front material of the PV module instead of glass

• 대한기계학회:학술대회논문집
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• 대한기계학회 2007년도 춘계학술대회B
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• pp.2061-2066
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• 2007

Recently, ultra-lightweight materials with open, periodic cell structures take much attention owing to its potential for multi-functionality such as load bearing, thermal dissipation, and actuation. This paper presents experimental results on the hydraulic and heat transfer characteristics for the Wire-woven Bulk Kagome(WBK) composed of aluminum 1100 wires. The overall pressure drop and heat transfer of the WBK specimen have been experimentally investigated under forced air convection condition. The pressure loss and heat transfer performance of the aluminum WBK are compared with other heat dissipation media. It was shown that heat transfer depended on relative density and surface area density. Comparison with metal foams and other heat dissipation media such as packed beds, lattice frame materials, louvered fins, and other materials suggests that the aluminum WBK competes favorably with the best available heat dissipation media in heat transfer performance.

• 대한기계학회논문집B
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• 제32권1호
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• pp.15-22
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• 2008

Recently, ultra-lightweight materials with open, periodic cell structures take much attention owing to its potential for multi-functionality such as load bearing, thermal dissipation, and actuation. This paper presents experimental results on the fluid flow and heat transfer characteristics for the Wire-woven Bulk Kagome (WBK) composed of aluminum 1100 wires. The overall pressure drop and heat transfer of the WBK specimen was experimentally investigated under forced air convection condition. The pressure loss and heat transfer performance of the aluminum WBK were compared with other heat dissipation media. It was shown that heat transfer characteristics depended on relative density and surface area density. Comparison with metal foams and other heat dissipation media such as packed beds, lattice frame materials, louvered fins, and others suggests that the aluminum WBK competes favorably with the best available heat dissipation media in heat transfer performance.