• Title/Summary/Keyword: Ultra-high-strength Steel

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A state of review on manufacturing and effectiveness of ultra-high-performance fiber reinforced concrete for long-term integrity of concrete structures

  • Dongmei Chen;Yueshun Chen;Lu Ma;Md. Habibur Rahman Sobuz;Md. Kawsarul Islam Kabbo;Md. Munir Hayet Khan
    • Advances in concrete construction
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    • v.17 no.5
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    • pp.293-310
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    • 2024
  • Ultra-high-performance fiber-reinforced concrete (UHPFRC) is a form of cement-based material that has a compressive strength above 150 MPa, excellent ductility, and superior durability. This composite material demonstrates innovation and has the potential to serve as a viable substitute for concrete constructions that are subjected to harsh environmental conditions. Over many decades, extensive research and progressive efforts have introduced several commercial UHPFRC compositions globally. These compositions have been specifically designed to cater to an increasing variety of applications and meet the rising need for building materials of superior quality. However, the effective manufacturing of UHPFRC relies on the composition of its materials, especially the inclusion of fiber content and the proportions in the mixture, resulting in a more compact and comparatively uniform packing of particles. UHPFRC has notable benefits in comparison to conventional concrete, yet its use is constrained by the dearth of design codes and the prohibitive expenses associated with its implementation. The study demonstrates that UHPFRC presents a viable, long-lasting option for improving sustainable construction. This is attributed to its outstanding strength properties and superior durability in resisting water and chloride ion permeability, freeze-thaw cycles, and carbonation. The analysis found that a rheology-based mixture design technique may be employed in the production of UHPFRC to provide enough flowability. The study also revealed that the use of deformed steel fibers has shown enhanced mechanical qualities in comparison to straight steel fibers. However, obstacles such as higher initial costs, the requirement for highly specialized personnel, and the absence of comprehensive literature on global UHPFRC standards that establish minimum strength criteria and testing requirements can hinder the widespread implication of UHPFRC. Finally, this review attempts to deepen our foundational conception of UHPFRC, encourages additional study and applications, and recommends an in-depth investigation of the mechanical and durability properties of UHPFRC to maximize its practicality.

Experimental behavior of VHSC encased composite stub column under compression and end moment

  • Huang, Zhenyu;Huang, Xinxiong;Li, Weiwen;Mei, Liu;Liew, J.Y. Richard
    • Steel and Composite Structures
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    • v.31 no.1
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    • pp.69-83
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    • 2019
  • This paper investigates the structural behavior of very high strength concrete encased steel composite columns via combined experimental and analytical study. The experimental programme examines stub composite columns under pure compression and eccentric compression. The experimental results show that the high strength encased concrete composite column exhibits brittle post peak behavior and low ductility but has acceptable compressive resistance. The high strength concrete encased composite column subjected to early spalling and initial flexural cracking due to its brittle nature that may degrade the stiffness and ultimate resistance. The analytical study compares the current code methods (ACI 318, Eurocode 4, AISC 360 and Chinese JGJ 138) in predicting the compressive resistance of the high strength concrete encased composite columns to verify the accuracy. The plastic design resistance may not be fully achieved. A database including the concrete encased composite column under concentered and eccentric compression is established to verify the predictions using the proposed elastic, elastoplastic and plastic methods. Image-oriented intelligent recognition tool-based fiber element method is programmed to predict the load resistances. It is found that the plastic method can give an accurate prediction of the load resistance for the encased composite column using normal strength concrete (20-60 MPa) while the elastoplastic method provides reasonably conservative predictions for the encased composite column using high strength concrete (60-120 MPa).

Development of Vehicle Door Side Impact Beam with High Tensile Steel using Roll Forming Process (고장력 소재로 롤-포밍 공법에 의한 자동차 도어 사이드 임팩트 빔 개발)

  • Son, Hee-Jin;Kim, Sung-Yuk;Oh, Beom-Seok;Kim, Key-Sun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.82-87
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    • 2012
  • The purpose of this study is to produce a side impact beam with high tensile steel using a roll forming process. The door side impact beam plays an important roll in a car because it protects passengers from external crash. The roll forming process is a continuous bending process wherein a long metal sheet is bended as it continuously passes several rolls. The characteristic of this study is that an impact beam is produced by a continuous process using a ultra high strength steel without a hardening heat treatment. A model was determined by analysing plasticity of a cross section shape considering high strength. Design parameters of the impact beam was determined by crash-analysing the model. Workpiece products were manufactured by designing dies for roll forming and setting them up in a following process line. Results of a bending test and a FEM analysis was considered and reviewed.

Ultimate Shear Capacity of Prestressed Girder of Ultra High Performance Fiber Reinforced Concrete (초고강도 섬유보강 콘크리트 프리스트레스트 거더의 극한 전단력)

  • Han, Sang-Mook;Wu, Xiang-Guo
    • Journal of the Korean Society of Hazard Mitigation
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    • v.8 no.2
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    • pp.51-58
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    • 2008
  • This study is to investigate the ultimate shear load of prestressed girder made of Ultra High Performance Fiber Reinforced Concrete (UHPFRC). Nine girders were tested until failure in shear. An analytical model to predict the ultimate shear load was formulated based on the Two Bounds Theory. A fiber reinforcing model was constituted based on the random assumption of steel fiber uniform distribution. The predicted values were compared with the conventional predictions and the test results. The proposed equations for computing the ultimate shear strength can be used for the ultimate failure status analysis, which could also be utilized for numerical limit analysis of prestressed UHPFRC girder. The established fiber reinforcing theoretical model can also be a reference for micro-mechanics analysis of UHPFRC.

Control of Tensile Behavior of Ultra-High Performance Concrete Through Artificial Flaws and Fiber Hybridization

  • Kang, Su-Tae;Lee, Kang-Seok;Choi, Jeong-Il;Lee, Yun;Felekoglu, Burak;Lee, Bang Yeon
    • International Journal of Concrete Structures and Materials
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    • v.10 no.sup3
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    • pp.33-41
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    • 2016
  • Ultra-high performance concrete (UHPC) is one of the most promising construction materials because it exhibits high performance, such as through high strength, high durability, and proper rheological properties. However, it has low tensile ductility compared with other normal strength grade high ductile fiber-reinforced cementitious composites. This paper presents an experimental study on the tensile behavior, including tensile ductility and crack patterns, of UHPC reinforced by hybrid steel and polyethylene fibers and incorporating plastic beads which have a very weak bond with a cementitious matrix. These beads behave as an artificial flaw under tensile loading. A series of experiments including density, compressive strength, and uniaxial tension tests were performed. Test results showed that the tensile behavior including tensile strain capacity and cracking pattern of UHPC investigated in this study can be controlled by fiber hybridization and artificial flaws.

Effect of Si on Mechanical Properties and Microstructure in 0.27% C-1.5% Mn-1.0% Cr Steel (0.27% C-1.5% Mn-1.0% Cr 강의 미세조직과 기계적성질에 미치는 Si의 영향)

  • Jeong, Woo Chang
    • Journal of the Korean Society for Heat Treatment
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    • v.30 no.3
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    • pp.117-126
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    • 2017
  • The variation in microstructure and mechanical properties during heat treatment was examined in a series of 0.27% C-1.5% Mn-1.0% Cr steels with silicon contents in the range of 0 to 1.0 wt%. It was found that addition of 0.5%~1.0% silicon increased both tensile strength and impact toughness through solid solution strengthening and microstructural refinement. 0.27% C-1.0% Si-1.5% Mn-1.0% Cr steel showed tensile strength of 1,700 MPa in the as-quenched condition and the steel revealed a full martensitic structure even after air cooling from $900^{\circ}C$ to room temperature, showing air hardening characteristics. Tempering at $150^{\circ}C$ which corresponds to the typical paint-baking temperature after painting of body in white, slightly decreased the tensile strength and increased elongation, but substantially increased the impact toughness compared to the as-quenched steel.

A study on the weldability of 1500MPa grade hot stamping steels in the GMAW (1500MPa급 Hot stamping 강재의 GMAW 용접성에 관한 연구)

  • Hwang, J.;Kim, J.S.;Kim, C.H.;Lee, B.Y.
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.64-64
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    • 2009
  • The use of ultra high strength steels (UTSS) is a natural result with increasing the demands for the lightweight materials and developing an innovative steel technology. Recently it has been used a 1500MPa grade hot stamping steel as automobile bodies, reinforcement parts, and seat frame parts in the automotive industry. It is a quenchenable steel manufactured by hot stamping process. It is well known that UTSS welding has softening in the heat affected zone(HAZ). Because welding is a sort of process applying heat, it should change the heat treated features and degrade the strength. This study was performed to investigate the influence of the heat input on the softening of the HAZ in the GMAW process. Each experiment was compared with that in the conditions having a different current and voltage at a same heat input. In order to analysis characteristics of the HAZ, optical microscope was used to observe microstructure and vickers hardness tests were carried out across the welds. Applying low heat input means a fast cooling rate. It leads to high hardness in the HAZ. It is found that characteristics of the HAZ are determined by microstructure obtained by different cooling rate.

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A review and analysis of circular UHPC filled steel tube columns under axial loading

  • Hoang, An Le;Fehling, Ekkehard
    • Structural Engineering and Mechanics
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    • v.62 no.4
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    • pp.417-430
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    • 2017
  • Ultra high performance concrete (UHPC) has aroused interest around the world owing to superior mechanical and durability properties over conventional concrete. However, the application of UHPC in practice poses difficulties due to its inherent brittleness. UHPC filled in steel tube columns (UHPC-FSTCs) are capable of restricting the brittle failure of non-reinforced UHPC columns and forming a high performance member with enhancement of strength and ductility. Currently, research on UHPC-FSTCs remains very limited and there is relatively little information about the mechanical behavior of these columns. Therefore, this study presents a review of past experimental studies to have a deeper insight into the compressive behavior of UHPC-FSTCs under axial loading on entire section and on concrete core. Based on the test results obtained from Schneider (2006) and Xiong (2012), an analysis was conducted to investigate the influence of the confinement index (${\xi}$) and diameter to steel tube thickness ratio (D/t) on the strength and the ductility in short circular UHPC-FSTCs. Furthermore, the appropriateness of current design codes including EC4, AISC, AIJ and previous analytical models for estimating the ultimate loads of composite columns was also examined by the comparison between the predictions and the test results. Finally, simplified formulae for predicting the ultimate loads in two types of loading pattern were proposed and verified.