• 제목/요약/키워드: Ultra-fine grain size

검색결과 47건 처리시간 0.028초

Micro Metal Injection Molding Using Hybrid Micro/Nano Powders

  • Nishiyabu, Kazuaki;Kakishita, Kenichi;Osada, Toshiko;Tanaka, Shigeo
    • 한국분말야금학회:학술대회논문집
    • /
    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
    • /
    • pp.36-37
    • /
    • 2006
  • This study aims to investigate the usage of nano-scale particles in a micro metal injection molding ($\mu$-MIM) process. Nanoscale particle is effective to improve transcription and surface roughness in small structure. Moreover, the effects of hybrid micro/nano particles, Cu/Cu and SUS/Cu were investigated. Small dumbbell specimens were produced using various feedstocks prepared by changing binder content and fraction of nano-scale Cu particle (0.3 and $0.13{\mu}m$ in particle size). The effects of adding the fraction of nano-scale Cu powder on the melt viscosity of the feedstock, microstructure, density and tensile strength of sintered parts were discussed.

  • PDF

순수 스피넬($MgAl_2O_4$)의 입성장 및 소결현상 (Sintering phenomena and grain growth of ultra-fine spinel($MgAl_2O_4$);(II))

  • 이형복;한영환
    • 한국결정성장학회지
    • /
    • 제8권3호
    • /
    • pp.498-502
    • /
    • 1998
  • 순수 스피넬$(MgAl_2O_4)$에 대하여 $1400^{\circ}C$에서 $1700^{\circ}C$까지에 내화온도 범위에서 입자크기(G), 밀도($\rho$), 활성에너지(Q)를 구하고 다른 실험값과 비교 분석하였다. 스피넬에 대한 입자크기와 상대밀도는 매우 유사한 경향을 나타내었다. 이들은 두 개의 뚜렷한 영역을 나타내었는데 상대밀도가 약 85~90%까지의 중간소결단계와 전이-밀도 수준 이상의 마지막 단계, 소결영역으로 나타난다. 입자크기(G)와 밀도($\rho$)의 관계에서 활성화에너지 값은 670-48kJ/mol이었으며 다른 스피넬에서는 넓은 온도 범위에서 약 590kJ/mol이었다. 이 값은 기존의 360~580kJ/mol의 값은 근접하였다.

  • PDF

초미립의 탄화 텅스텐-코발트와 탄화 텅스텐-니켈 복합분말의 제조 (Production of the ultra fine-composite powders of WC-Co and WC-Ni)

  • 김병재;윤병하
    • 한국표면공학회지
    • /
    • 제26권2호
    • /
    • pp.87-107
    • /
    • 1993
  • The grain size of the final products of WC-Co and WC-Ni composite powders is dependent on the size of the starting material and the conditions employed for the reduction and carburization. APT-Co and -Ni com-plex salts were prepared by the substitution reaction between ammonium ions in APT and the metal ions in Co(NO3)2 and Ni(NO3)2 solutions of different concentrations(0.1 to 0.7M) at $50^{\circ}C$ and the grain sizes of the com-plex salts was $0.54~0.76\mu\textrm{m}$. The complex which calcined the complex salts at $700^{\circ}$~80$0^{\circ}C$ for 60min. were 0.2~0.5$\mu\textrm{m}$. W-Co($5.92^{\circ}C$) and -Ni(6.95%) powders which reduced the complex oxides with H2d atmo-sphere(flow rate;600cc/min.) at $700^{\circ}$~$800^{\circ}C$ for 60min. were $0.5~0.6\mu\textrm{m}$. The mean grain sizes of WC-Co and WC-Ni composite powders which carburized both complex metals of W-Co and W-Ni at $800^{\circ}C$ for 60min. were $0.5~0.6\mu\textrm{m}$, and take place the coarsening of the grain above $800^{\circ}C$ and the optmium ratio of C3H8 and H2 was 0.2 for the control of the free carbon. The effect of Co contents on the particle sizes decreased from 0.4 to $0.25\mu\textrm{m}$ with increasing the content from 2.0 to 7.6w%. The activation energies on the reductions of oxides and the formations of carbides were as follows ; W-Co : Q = 8.7 kcal/mole, W-Ni : Q = 8.1 kcal/mole, WC-Co pow-der : Q = 17.8 kcal/mole, WC-Ni powder : Q = 16.6 kcal/mole.

  • PDF

기계적합금화 방법에 의한 Nanostructured W-Cu 합금의 제조 및 물성연구(I) (On Properties and Synthesis of Nanostructured W-Cu Alloys by Mechanical Alloying(I))

  • 김진천
    • 한국분말재료학회지
    • /
    • 제4권2호
    • /
    • pp.122-132
    • /
    • 1997
  • Nanostructured(NS) W-Cu composite powders of about 20~30 nm grain size were synthesized by mechanical alloying. The properties of NS W-Cu powder and its sintering behavior were investigated. It was shown from X-ray diffraction and TEM analysis that the supersaturated solid solution of Cu in W was not formed by the mechanical alloying of mixed elemental powders, but the mixture of W and Cu particles with nanosize grains, i.e., the nanocomposite powder was attained. Nanocomposite W-20wt%Cu and W-30wt%Cu powders milled for 100 h were sintered to the relative density more than 96% and 98%, respectively, by sintering at 110$0^{\circ}C$ for 1 h in $H_2$. Such a high sinterability was attributed to the high homogeneous mixing and ultra-fine structure of W and Cu phases as well as activated sintering effect by impurity metal introduced during milling.

  • PDF

순수 지르코늄의 ECAP공정에서 금형의 변형 및 채널각이 재료의 변형거동에 미치는 영향 (Effects of Die Deformation and Channel Angle on Deformation Behavior of Materials During Equal Channel Angular Pressing with Pure-Zr)

  • 권기환;채수원;권숙인;김명호
    • 대한기계학회논문집A
    • /
    • 제25권11호
    • /
    • pp.1751-1758
    • /
    • 2001
  • Among severe plastic deformation processes, ECAP has drawn much attention due to its advantages including ultra-fine grain size material production. In this paper, ECAP process with pure -Zirconium is investigated due to its applicability to nuclear reactors. The finite element method is employed to investigate the deformation behavior of materials during ECAP process. In particular, effects of process parameters such as die deformation and channel angles on the material behaviors have been investigated. Experimental studies have also been performed to verify the numerical results.

Pure-Zr의 ECAP 공정에서 마찰에 따른 금형의 소성 변형 (Plastic Deformation of Die due to Friction during Equal Channel Angular Pressing)

  • 배강호;권기환;채수원;권숙인;김명호;황성근
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1997년도 추계학술대회 논문집
    • /
    • pp.804-807
    • /
    • 1997
  • Recently equal-channel angular pressing (ECAP) has been employed to produce ultra-fine grain size materials. In this paper pure-Zirconium is considered due to its applicability to nuclear reactors. Among many process parameters of ECAP frictional effect on the plastic deformation of die has been investigated. The back pressure effect due to friction increases the stress level of die especially at the crossing area of channels, which may result in plastic deformation of die. The finite element method has been employed to investigate this issue.

  • PDF

초미립 WC-Graphene-Al2O3 복합재료 소결 및 기계적 성질 (Mechanical Properties and Sintering of Ultra Fine WC-Graphene-Al Composites)

  • 손인진
    • 열처리공학회지
    • /
    • 제36권4호
    • /
    • pp.206-214
    • /
    • 2023
  • Tungsten carbide has many industrial applications due to its high electrical and thermal conductivity, high melting temperature, high hardness and good chemical stability. Because tungsten carbide is difficult to sinter, it is sintered with nickel or cobalt as a binder and is currently used in nozzles, cutting tools, and molds. Alumina is reported to be a viable binder for tungsten carbide due to its higher oxidation resistance and lower cost than nickel and cobalt. The ultrafine tungsten carbide-graphene-alumina composites were rapidly sintered in a high frequency induction heating active sintering unit. The microstructure and mechanical properties (fracture toughness and hardness) of the composites were investigated and analyzed by Vickers hardness tester and electron microscope. Since the high-frequency induction heating sintering method enables high-speed sintering, ultrafine composites can be prepared by preventing grain growth. In the tungsten carbide-graphene-alumina composites, the grain size of tungsten carbide increased with the amount of alumina participation. The hardness and fracture toughness of the tungsten carbide-5% graphene- x% alumina (x = 0, 5, 10,15) composites were 5.1, 8.6, 8.6, and 8.4 MPa-m1/2 and 2384, 2168, 2165, and 2102 kg/mm2, respectively. The fracture toughness increased without a significant decrease in hardness. Sinterability was improved by adding alumina to tungsten carbide-graphene.

$SnO_{2}$ 초미세 입자의 CO 감지 특성 (CO sensing Properties of $SnO_{2}$ fine particles)

  • 박진성;박보석;노효섭
    • 한국전기전자재료학회:학술대회논문집
    • /
    • 한국전기전자재료학회 2002년도 춘계학술대회 논문집 센서 박막재료 반도체재료 기술교육
    • /
    • pp.55-61
    • /
    • 2002
  • Ultra-fine particles of $SnO_{2}$ was synthersized by the sol-gel powder processing using tin(II) chloride dihydrate$(SnCl_{2}{\cdot}2H_{2}O)$ and ethanol$(C_{2}H_{5}OH)$ as raw materials. Gel powders can be obtained by drying of sol at $120^{\circ}C$ after aging 72hrs and 168hrs. The amount of $SnO_{2}$ phase was increased with temperature because of the evaporation of volatile components, and the creation of $SnO_{2}$ phase was almost done by the heat treatment at $700^{\circ}C/30min$ The grain sizes after firing are about 20-30nm, and it showed the narrow distribution of grain size. The specimens to measure electrical properties were fabricated by the thick film screen printing technique on the alumina substrates. The conductance of $SnO_{2}$ was increased with temperature up to $380^{\circ}C$ by the typical conduction mechanism of semiconducting ceramics. There was a region of constant conductance between about $200^{\circ}C$ and $380^{\circ}C$ due to the increment of electron concentration with temperature and the annihilation of conduction carriers by the absorption and electron trapped-ionization of oxygen on the surface of $SnO_{2}$, It was finally showed the intrinsic behaviors above $450^{\circ}C$. The sensing properties of response time, recovery, and sensitivity of CO were improved with aging time.

  • PDF

Pure-Zr의 ECAP공정에서 마찰이 재료의 변형거동과 금형에 미치는 영향 (Frictional Effects on the Deformation Behavior of materials and Die during Equal Channel Angular Pressing(ECAP) with Pure-Zr)

  • 권기환;채수원;권숙인;김명호;황선근
    • 한국정밀공학회지
    • /
    • 제18권6호
    • /
    • pp.182-187
    • /
    • 2001
  • Much research efforts have been made on the equal-channel angular pressing(ECAP)that produces ultra-fine grain size materials. Recently many materials have been tested for ECAP process, and in this paper pure-Zirconium is considered due to its applicability to nuclear reactors. Among many process parameters of ECAP, frictional effects on the deformation behavior of materials and on the stress distribution of die have been investigated. The finite element method has been employed in order to investigate this issue, and experiments have also been made to verify the numerical results.

  • PDF

역변태 오스테나이트와 가공유기 마르텐사이트의 2상 혼합조직을 갖는 스테인리스강의 기계적 성질과 감쇠능 (Relationship Between Mechanical Properties and Damping Capacity in Stainless Steel with Two Phases of Reversed Austenite and Deformation Induced Martensite)

  • 남궁원;정목환;이향백;김재남;강창룡
    • 동력기계공학회지
    • /
    • 제17권2호
    • /
    • pp.114-120
    • /
    • 2013
  • This study was carried out to investigate the relationship between mechanical properties and damping capacity in high manganese austenitic stainless steel with two phase mixed structure of reversed austenite and deformation induced martensite. Reversed austenite of ultra-fine grain size less than $0.3{\mu}m$ was obtained by reversion treatment. Two phase structure of deformation induced martensite and reversed austenite was obtained by annealing treatment at range of $500^{\circ}C{\sim}700^{\circ}C$ for various time in cold rolled high manganese austenite stainless steel. In stainless steel with two phase mixed structure of martensite and austenite, damping capacity decreased rapidly with the increasing hardness and strength. With the increasing elongation, damping capacity was increased rapidly and then, slowly increased.