• Title/Summary/Keyword: Ultra precision machining system

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Ultra precision machining of the mold core for free surface prism lens (자유곡면 프리즘 렌즈 사출용 코어 초정밀 형상 가공)

  • Lee, Dong-Kil;Lee, Hak-Suk;Lee, Jong-Jin;Song, Min-Jong;Kim, Sang-Seok;Kim, Hye-Jeong;Kim, Jeong-Ho
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.06a
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    • pp.452-452
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    • 2008
  • Abstract Head-mounted displays(HMD) are being developed and marketed in growing numbers for a variety of applications. Though most commonly associated with entertainment applications other applications are also being developed. The field vision on the display screens is expanded by the optical system producing an imaginary screen that appears to be positioned several meters in front of the viewer. In this study, the mold core for the prism lens of HMD was processed by fly-cutting method, and the form accuracy of the mold core was measured.

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Ultra-Precision Machining of Off-Axis Asymmetric Large-area Reflecting Mirror Using ELID Grinding Process (ELID 연삭을 이용한 비축 비구면 렌즈의 초정밀 가공)

  • Jung, Myung-Won;Shin, Gun-hwi;Kim, Geon-Hee;Ohmori, Hitoshi;Kwak, Tae-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.1
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    • pp.9-15
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    • 2019
  • This study focused on the application of ELID mirror-surface grinding technology to the manufacture of off-axis asymmetric large-area reflecting mirrors made of BK7 glass. The size of the parts, such as asymmetric large-area mirrors or lens, made form-accuracy or roughness especially hard to measure after machining because of the measuring range limit of measurement devices. In this study, the ELID grinding system has been set up for mirror-surface machining experiments manufacturing off-axis asymmetric lenses. A measuring method using a reference workpiece has been suggested to measure the form-accuracy and roughness. According to the experimental results, even when using only a reference workpiece, it is confirmed that the surface roughness was 8 nmRa and form-accuracy was 80 nmRMS, with a best fit asymmetric radius when using a grinding wheel of #8,000. It is found that the accuracy of large-area parts could be estimated by the proposed process.

A Study on the Ultra Precision Polishing Method of Aluminum Surface Using MR Fluids (MR fluid를 이용한 알루미늄 표면의 초정밀 연마 방법)

  • Lim, Dong-Wook;Kim, Byung-Chan;Hong, Kwang-Pyo;Cho, Myung-Woo
    • Design & Manufacturing
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    • v.11 no.2
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    • pp.20-24
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    • 2017
  • Recent industrial developments are constantly advancing, and rapid technological development is demanding high technology level in related fields. The need for polishing is increasing even more to improve quality. In order to improve the surface quality, the final finishing process or polishing process is a very important part. Research on super precise polishing method using MR fluid is actively being carried out in domestic and foreign countries. Fine magnetic abrasive grains are aligned in the direction of a magnetic force line formed by a magnetic field and serve as a brush to polish a metal surface. This method has the advantage that the shape of the tool is not fixed and is not affected by the shape of the workpiece or the machining area. We will design the electromagnets for the MR polish polishing system and apply the magnetic field analysis using the magnetic field analysis program (ANSYS). The data obtained through this process suggests an efficient method to increase the magnetic flux density important for polishing. We will investigate the influence of the Al6061-T6 specimen on the surface of the MR polishing machine based on the optimized design.

LABORATORY EXPERIMENTS OF OFF-AXIS MIRROR OPTICS OF ALUMINUM FOR SPACE INFRARED MISSIONS

  • Oseki, Shinji;Oyabu, Shinki;Ishihara, Daisuke;Enya, Keigo;Haze, Kanae;Kotani, Takayuki;Kaneda, Hidehiro;Nishiyama, Miho;Abe, Lyu;Yamamuro, Tomoyasu
    • Publications of The Korean Astronomical Society
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    • v.32 no.1
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    • pp.359-361
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    • 2017
  • We report our research on aluminum mirror optics for future infrared astronomical satellites. For space infrared missions, cooling the whole instrument is crucial to suppress the infrared background and detector noise. In this aspect, aluminum is appropriate for cryogenic optics, because the same material can be used for the whole structure of the instrument including optical components thanks to its excellent machinability, which helps to mitigate optical misalignment at low temperatures. We have fabricated aluminum mirrors with ultra-precision machining and measured the wave front errors (WFEs) of the mirrors with a Fizeau interferometer. Based on the power spectral densities of the WFEs, we confirmed that the surface accuracy of all the mirrors satisfied the requirements for the SPICA Coronagraph Instrument. We then integrated the mirrors into an optical system, and examined the image quality of the system with an optical laser. As a result, the total WFE is estimated to be 33 nm (rms) from the Strehl ratio. This is consistent with the WFEs estimated from the measurement of the individual mirrors.

Development of water cropping machine for slab pattern processing (석판재용 물다듬 패턴무늬 가공 전용기 개발)

  • Kim, Kyoung-Chul;Ko, Min-Hyuc;Kim, Jong-Tae;Lee, Ji-Su;Ryuh, Beom-Sahng
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.9
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    • pp.4130-4135
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    • 2013
  • This paper is a special-purpose machine studies for processing various patterns on the surface of the stone. We have developed a special-purpose machine that can be applied in various patterns upon the surface treatment of the stone with the water jet. The special-purpose machine is Configured of Transfer mechanism, motion controller, multi-nozzle mechanism, ultra high pressure water control system and S/W. We conducted a performance evaluation experiments of the pattern. We have developed a special-purpose machine with a precision of machining error ${\pm}0.5mm$ and pattern processing of various types.