• Title/Summary/Keyword: Ultra high strength steel

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Evaluation of Wear Characteristics on Ti/Cr PVD Coatings of Cold Press Die for the Forming of UHSS (초고장력강판 성형용 냉간 프레스 금형의 Ti/Cr계 PVD코팅에 대한 마모 특성 평가)

  • Heo, J.Y.;Youn, K.T.;Song, J.S.;Kang, I.S.;Yoon, I.C.;Park, C.D.
    • Transactions of Materials Processing
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    • v.31 no.4
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    • pp.186-193
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    • 2022
  • The application of UHSS sheet is being expanded up to 50% to reduce the weight of automobiles and improve safety. However, due to the high strength and low elongation of the ultra-high tensile strength steel sheet, product defects such as spring back and mold defects such as cracks and chippings also occur. In this study, Pin/Ring on Disc and Spiral wear tests were conducted to evaluate the durability of Ti/Cr-coated molds for forming 1.2GPa grade UHSS sheets. Component analysis and thickness were measured for each coating layer, and hardness and adhesion were investigated to determine mechanical properties. Combining the results of various wear tests, it was found that the TiAlN coating had the best wear and sticking resistance.

Synergistic bond properties of new steel fibers with rounded-end from carbon nanotubes reinforced ultra-high performance concrete matrix

  • Nguyen Dinh Trung;Dinh Tran Ngoc Huy;Dmitry Olegovich Bokov;Maria Jade Catalan Opulencia;Fahad Alsaikhan;Irfan Ahmad;Guljakhan Karlibaeva
    • Advances in nano research
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    • v.14 no.4
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    • pp.363-373
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    • 2023
  • A novel type of steel fiber with a rounded-end shape is presented to improve the bonding behavior of fibers with Carbon Nanotubes (CNT)-reinforced Ultra-High Performance Concrete (UHPC) matrix. For this purpose, by performing a parametric study and using the nonlinear finite element method, the impact of geometric characteristics of the fiber end on its bonding behavior with UHPC has been studied. The cohesive zone model investigates the interface between the fibers and the cement matrix. The mechanical properties of the cohesive zone model are determined by calibrating the finite element results and the experimental fiber pull-out test. Also, the results are evaluated with the straight steel fibers outcomes. Using the novel presented fibers, the bond strength has significantly improved compared to the straight steel fibers. The new proposed fibers increase bond strength by 1.1 times for the same diameter of fibers. By creating fillet at the contact area between the rounded end and the fiber, bond strength is significantly improved, the maximum fiber capacity is reachable, and the pull-out occurs in the form of fracture and tearing of the fibers, which is the most desirable bonding mode for fibers. This also improves the energy absorbed by the fibers and is 4.4 times more than the corresponding straight fibers.

A Study on Dimensional Change after Heat Treatment and Optimal Chemical Composition of Steels with 1200 MPa Tensile Strength for Automotive Subframe (인장강도 1200 MPa 급 자동차 서브 프레임의 합금성분 최적화 및 열변형 거동 연구)

  • Jeong, Woo Chang
    • Journal of the Korean Society for Heat Treatment
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    • v.33 no.3
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    • pp.107-116
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    • 2020
  • Four air hardening steels with carbon, silicon, manganese, chromium, and molybdenum variations have been used in this study to find out the optimal chemical compositions of steels with over 1200 MPa tensile strength for automotive subframe. The dimensional changes after heat treatment were determined for two automotive parts with open and closed cross sections using 3D scanner. When four steels were austenitized at 900℃ for 30 seconds, cooled at 3℃/s, reheated to 450℃ for 10 seconds followed by air cooling to simulate hot-dip galvanizing treatment showed ultra high tensile strength over 1200 MPa. Rear floor cross member with open cross section revealed much bigger dimensional changes than subframe with closed cross section after heat treatment at 900℃ for 20 minutes followed by air cooling.

The propertise of the compressive strength of ultra-high strength Steel Fiber Reinforced Cementitious Composites with mineral admixtures (광물질 혼화재를 사용한 초고강도 SFRCC의 특성)

  • Park, Jung-Jun;Go, Gyung-Taek;Kang, Su-Tae;Ryu, Gum-Sung;Kim, Sung-Wook
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.473-476
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    • 2005
  • Silica fume has merits of filling the voids, enhancement of reheological chracteristics, prduction of secondary hydrates by pozzolanic reaction in reactive powder concretes. However silica fume has been imported in high-cost in domestic industry, we need to investigate replaceable material in stead of silica fume in a view of economy Therefore, in this paper, in order to investigation replacement of silica fume in ultra-high strength SFRCC we used another mineral admixtures like that fly-ash, blast slag.

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Manufacturing of Cold-rolled TRIP Steel by Reversion Process (역변태에 의한 냉연 TRIP강의 제조기술)

  • 진광근;정진환;이규영
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.356-365
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    • 1999
  • The present study is aimed at developing the TRIP(transformation induced plasticity) aided high strength low carbon steel using reversion process. An excellent combination of elongation over 40% and tensile strength abut 100kgf/$\textrm{mm}^2$ achieved in processing of 0.15C-0.5 Si-6Mn steel by slow heating to intercritial temperature region and accelerated cooling into room temperature. This good combination is caused by TRIP phenomena of retained austenite in steels during deformation. The stability of retained austenite is very important for the good ductility and it depends on the diffusion of carbon and manganeses during heat treatment. The accelerated cooling after holding at annealing temperature retards the formation of pearlite and provides the carbon enrichment in retained austenite in steel, resulting in the increase in elongation of the cold-rolled TRIP steel. On the other hand, heat treating the steel at 600$^{\circ}C$ for 5 hour before cold rolling increases elongation but reduces the amount of retained austenite after reversion processing. It is accounted that the heat treating is effective for the increase in the stability of retained austenite.

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Comparison of the Quenching Method in Hot Press Forming of Boron Steel (보론강 카메라 케이스 고온성형 공정 비교)

  • Seo, O.S.;Kim, H.Y.;Hong, S.M.;Ryu, S.Y.;Yoon, S.J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.185-189
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    • 2009
  • Recently, ultra high strength products can be manufactured by the hot press forming process of Boron steel in automotive and electronics industries. In order to get high strength, the hot press forming should be accompanied by quenching process inducing phase transformation. There are several types of the hot press forming processes according to the quenching method, water quenching and die quenching, etc. In the study, the process was numerically and physically simulated to compare the two types of quenching processes, and then the strength, hardness and dimensions of the products were compared with try-outs.

Post-cracking behavior of UHPC on the concrete members reinforced by steel rebar

  • Rahdar, H.A.;Ghalehnovi, M.
    • Computers and Concrete
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    • v.18 no.1
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    • pp.139-154
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    • 2016
  • Since the concrete strength around the reinforcement rebar affects the tension stiffening, the tension stiffening effect of ultra high performance concrete on the concrete members reinforced by steel rebar is examined by testing the specimens with circular cross section with the length 850 mm reinforced by a steel rebar at the center of a specimen's cross section in this research. Conducting a tensile test on the specimens, the cracking behavior is evaluated and a curve with an exponential descending branch is obtained to explain the post-cracking zone. In addition, this paper proposes an equation for this branch and parameters of equation is obtained based on the ratio of cover thickness to rebar diameter (c/d) and reinforcement percentage (${\rho}$).

The Effect of Fiber Volume Fraction on the Tension Softening Behavior of Steel Fiber-Reinforced Ultra High Strength Concrete (섬유혼입률이 강섬유보강 초고강도 콘크리트의 인장연화거동에 미치는 영향)

  • Kang, Su-Tae;Hong, Ki-Nam;Han, Sang-Hoon;Kim, Sung-Wook
    • Journal of the Korea Concrete Institute
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    • v.21 no.1
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    • pp.13-20
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    • 2009
  • The influence of steel fiber volume on the tension softening behavior in steel fiber-reinforced ultra high strength concrete was investigated. Three-point bending test (TPBT) with notched beams was performed and inverse analysis method by Uchida et al. was adopted to obtain the tension softening behaviors from the results of TPBT. It could be found that the intial stiffness was constant regardless of steel fiber volume, the increase of steel fiber volume fraction made the tensile strength higher, but all of the curves converged on an asymptote with a crack width. It was proposed the equation of softening curve expressed by combination of plastic behavior part and exponential descending behavior part considering the steel fiber volume fraction and $\omega_0$, which is corresponding to the maximum crack width of plastic area. Thereafter, the crack propagation analysis using finite element method with smeared crack model was also carried out and it was confirmed that the proposed equation had a good agreement with the experimental results.

Structural Design of High-Rise Concrete Condominium with Wall Dampers for Vibration Control

  • Tsushi, Takumi;Ogura, Fumitaka;Uekusa, Masahiro;Kake, Satoshi;Tsuchihashi, Toru;Yasuda, Masaharu;Furuta, Takuya
    • International Journal of High-Rise Buildings
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    • v.8 no.3
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    • pp.201-209
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    • 2019
  • This paper presents a structural design of the "(Tentative Name) Toranomon Hills Residential Tower" which is currently under construction in Tokyo. The building is a reinforced concrete high-rise residential complex building with 54 stories above ground, 4 basement levels, and a building height of about 220 m. It is a requirement to provide the highest grade of residence in Japan, and in terms of the structural design, it is required to provide wide and comfortable spaces with high seismic performance. These requirements are satisfied by providing a total of 774 vibration control walls of two types. Also, to further improve the structural performance, steel fibers at the rate of 1.0vol% are provided in the ultra-high strength concrete used in the column members.

Impact of fine fillers on flowability, fiber dispersion, strength, and tensile strain hardening of UHPC

  • Chung-Chan Hung;Kuo-Wei Wen;Yueh-Ting Chen
    • Advances in concrete construction
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    • v.15 no.6
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    • pp.405-417
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    • 2023
  • While ultra-high performance concrete (UHPC) is commonly reinforced with micro straight steel fibers in existing applications, studies have indicated that the use of deformed steel macro-fibers leads to enhanced ductility and post-peak responses for UHPC structural elements, which is of particular importance for earthquake-resistant structures. However, there are potential concerns regarding the use of UHPC reinforced with macro-fibers due to the issues of workability and fiber distribution. The objective of this study was to address these issues by extensively investigating the restricted and non-restricted deformability, filling ability, horizontal and vertical velocities, and passing ability of UHPC containing macro hooked-end steel fibers. A new approach is suggested to examine the homogeneity of fiber distribution in UHPC. The influences of ultra-fine fillers and steel macro-fibers on the workability of fresh UHPC and the mechanics of hardened UHPC were examined. It was found that although increasing the ratio of quartz powder to cement led to an improvement in the workability and tensile strain hardening behavior of UHPC, it reduced the fiber distribution homogeneity. The addition of 1% volume fraction of macro-fibers in UHPC improved workability, but reduced its compressive strength, which is contrary to the effect of micro-fiber inclusion in UHPC.