• 제목/요약/키워드: UV curable resin

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마이크로광조형에서 고 세장비 구조물 집적화 가공을 위한 UV 경화성 수지의 물성 개선 (Improvement of Mechanical Properties of UV-curable Resin for High-aspect Ratio Microstructures Fabricated in Microstereolithography)

  • 이수도;최재원;박인백;하창식;이석희
    • 한국정밀공학회지
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    • 제24권12호
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    • pp.119-127
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    • 2007
  • Recently, microstructures fabricated using microstereolithography technology have been used in the biological, medical and mechanical fields. Microstereolithography can fabricate real 3D microstructures with fine features, although there is presently a limited number of materials available for use in the process. Deformation of the fine features on a fabricated microstructure remains a critical issue for successful part fabrication, and part deformation can occur during rinsing or during fabrication as a result of fluid flow forces that occur during movement of mechanical parts of the system. Deformation can result in failure to fabricate a particular feature by breaking the feature completely, spatial deflection of the feature, or attaching the feature to neighboring microstructures. To improve mechanical strength of fabricated microstructures, a clay nanocomposite can be used. In particular, a high-aspect ratio microstructure can be fabricated without distortion using photocurable liquid resin containing a clay nanocomposite. In this paper, a clay nanocomposite was blended with a photocurable liquid resin to solve the deformation problem that occurs during fabrication and rinsing. An optimal mixture ratio of a clay nanocomposite was found through tensile testing and the minimal allowable distance between microstructures was found through fabrication experimentation. Finally, using these results, high-aspect ratio microstructures were fabricated using a clay nanocomposite resin without distortion.

광조형법을 이용한 고분자 리소그래피에 관한 연구 (A Study on the Polymer Lithography using Stereolithography)

  • 정영대;이현섭;손재혁;조인호;정해도
    • 한국정밀공학회지
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    • 제22권1호
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    • pp.199-206
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    • 2005
  • Mask manufacturing is a high COC and COO process in developing of semiconductor devices because of mask production tool with high resolution. Direct writing has been thought to be the one of the patterning method to cope with development or small-lot production of the device. This study consists two categories. One is the additional process of the direct and maskless patterning generation using SLA for easy and convenient application and the other is a removal process using wet-etching process. In this study, cured status of epoxy pattern is most important parameter because of the beer-lambert law according to the diffusion of UV light. In order to improve the contact force between patterns and substrate, prime process was performed and to remove the semi-cured resin which makes a bad effects to the pattern, spin cleaning process using TPM was also performed. At a removal process, contact force between photo-curable resin as an etching mask and Si wafer is important parameter.

테오필린 분자 날인 고분자의 합성 및 특성 (Synthesis and Characterization of Theophylline Molecularly Imprinted Polymers)

  • 유호식;김범수;김대수
    • 폴리머
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    • 제32권2호
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    • pp.138-142
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    • 2008
  • 분자 날인 기술은 표적 분자에 대해 높은 선택도를 갖는 합성 재료를 제조하기 위한 효과적인 방법이다. 본 연구에서는 주형 분자로 테오필린(theophylline)을, 가교제로 폴리에스터-아크릴레이트 수지를 사용하여 UV 중합을 통해 분자 날인 고분자(MIP)를 합성하였다. 기능성 단량체 종류가 MIP의 성능에 미치는 영향을 알아보기 위해, 메타크릴산(mathacrylic acid), 아크릴산(acrylic acid), 그리고 아크릴 아미드(acrylic amide)를 기능성 단량체로 각각 사용하여 MIP를 합성하였다. MIP는 비날인 고분자(NIP)보다 테오필린에 대해 훨씬 더 높은 재결합 능력을 보였다. 메타크릴산을 사용하여 합성한 MIP는 가장 높은 재결합 능력을 보였다. MIP의 선택도는 테오필린과 분자구조가 유사한 카페인(caffeine) 용액을 사용하여 조사하였다. 클로로포름보다 극성인 증류수를 용매로 사용하였을 경우 MIP의 테오필린 재결합 성능은 감소하였다.

UV경화성 수지-고분자 복합재료의 경화 특성 (Curing Properties of UV-curable Resin-Polymer Composite Materials)

  • 정원식;남수용
    • 한국인쇄학회:학술대회논문집
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    • 한국인쇄학회 1998년도 추계 논문 발표회 논문집
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    • pp.16-21
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    • 1998
  • Spectral reflrectance of the object should be mesured to predict the color of object under various illuminants. The spectral reflectance can be represented in a multidemensional space; Generally we can obtain only three-channel data from input device such as CCD camera, color scanner etc. The estimation from three dimernsional to multidimension can be achieved using principal components of spectral reflectance. In this paper, A method to predict the spectral reflectance of skin color taken by 3-channel input device is discribed. To confirm this method, we simulate color represent under various illuminants about yellow, white and colored women face.

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Nanocomposite 이용한 NFR Media 커버층 특성연구 (Nanocomposite Cover-layer for NFR Media)

  • 김진홍;이준석;서정교
    • 정보저장시스템학회논문집
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    • 제3권1호
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    • pp.17-22
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    • 2007
  • [ $TiO_2$ ] nanoparticles are added into UV curable resin to increase the refractive index of the cover-layer which is laminated on the media for cover-layer incident NFR. High refractive index is required for the cover-layer operating for the solid immersion lens optics with high effective numerical aperture. The eyepattern could be achieved from the cover-layer coated 20 GB ROM disc in which the refractive index of the cover-layer was 1.75, but the gap servo was unstable due to the rough surface of the cover-layer. Even though the light loss due to the nanoparticles is not serious, the rough microstructure is developed by adding the nanoparticles in the organic binder material. To achieve smooth surface for the stable gap servo, some special techniques should be added, for example the solubility of the nanoparticles should be enhanced by the optimization of the surface of the nanoparticles.

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Bendable ac-PDP using Fence-Structured Electrodes on Polyethylene Terephthalate Substrate

  • Choi, Won-Yeol;Hong, Cho-Rong;Kim, Yong-Seog
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2007년도 7th International Meeting on Information Display 제7권1호
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    • pp.593-596
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    • 2007
  • A possibility of manufacturing bendable ac-PDP using aluminum electrode with anodic aluminum oxide dielectric material system on PET film substrate was explored. For this structure, PET film with fence-structured aluminum electrodes was used for front plate and PET film with barrier ribs of UV curable resin for the rear plate. The results demonstrate that it is feasible to manufacture the bendable ac-PDPs using those material system and are expected to expand the applications of plasma display panels.

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PLC Optical Splitter(1${\times}$32)의 신뢰성 평가 (High Reliability Optical Splitters Composed of Planar Lightwave Circuits)

  • 구현덕;임해용;박종혁;박강희
    • 한국광학회:학술대회논문집
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    • 한국광학회 2008년도 하계학술발표회 논문집
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    • pp.265-266
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    • 2008
  • The environmental and mechanical reliability of planar lightwave circuit (PLC)-type optical splitter modules is investigated with references [1, 3]. The module is composed of Y-branching silica-based waveguides on Si connected to optical fiber with UV-curable adhesives and is packaged in a metal case which is filled with humidity-resistant resin. High optical performance such as low loss, low reflection, and thermal stability are obtained through the use of this fiber connection technique. Ten reliability tests including long-term environmental and mechanical and ALT test were carried out for more then ten $1{\times}32$ channel PLC splitter modules.

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Experimental Study on Spin Coated Thin Cover Layer for High Numerical Aperture Optical Disc

  • Dohoon Chang;Myongdo Ro;Duseop Yoon;Park, Insik;Dongho Shin;Kim, Jinhwan
    • Macromolecular Research
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    • 제9권6호
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    • pp.313-318
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    • 2001
  • The present study relates to a method of manufacturing 100$\mu\textrm{m}$ thick cover layer for the high density digital versatile disc system (HD-DVD), which uses a high numerical aperture of 0.85 at 405 nm wavelength. Spin coating technique was investigated as means for manufacturing the cover layer within sufficient margins of thickness variation and with good mechanical properties including small radial and tangential tilts. The influence of processing variables such as spinning speed, spinning time, and dispensing position was investigated. The effect of viscosity of UV-curable resin was also investigated.

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마이크로광조형을 이용한 대면적의 타원형 마이크로 렌즈 어레이 제작 (Fabrication of Elliptical Micro-lens Array with Large Surface Using ${\mu}SL$)

  • 박인백;이수도;권태완;최재원;이석희
    • 한국정밀공학회지
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    • 제25권2호
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    • pp.123-130
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    • 2008
  • A 3D structure production method for microstereolithography is a useful way that produces complex structures with flexible processes and low cost. Several UV curable resins were blended and the optimal resin for micro-lens fabricate was selected through viscosity, workability and transmission tests. It consists of 1, 6 - Hexanediol diacrylate with 15 Apha and Isobornyl acrylate for reducing some shrinkage. When fabricating a micro-lens array on large surface, some distortion of shape occurred because of the surface tension between cured part. To overcome this problem, the optimal processing conditions were derived from considering amount of the resin and surface tension. Large surface Micro-lens array, which are a type of elliptical convex and consist of 18,000 micro-lens in the range of 2cm*2cm were fabricated. The focal length to the X-axis and Y-axis were calculated. To verify the performance, measure an energy distribution of transmitted light from the Large surface Micro-lens array.

LED 광원의 눈부심 현상을 감소시키기 위한 표면 실장형 CR 렌즈 개발 (Development of Surface-mount-type Crown-shaped Lens for Reducing Glare Effect of Light-emitting Diode Light Source)

  • 박용민;방현철;서영호;김병희
    • 한국생산제조학회지
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    • 제23권1호
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    • pp.64-68
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    • 2014
  • This paper introduces the use of a crown-shaped (CR) lens to effectively diffuse the light from a light-emitting diode (LED) without any loss in the light intensity, in contrast to polymer-bulb-type diffusers. The diffusion lens was designed based on the Snell's law, which describes the physical path of a ray passing through the boundary between different media. CR lenses were fabricated by polydimethylsiloxane (PDMS) casting and UV-embossing processes, which used a pre-designed metal mold and UV-curable resin, respectively. Through experiments and optical evaluations, it was verified that the newly proposed CR lens not only decreased the vertical light strength and glare effect from an LED light source but also improved the diffusion characteristics while maintaining the quality of the LED's light intensity.