• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1998년도 춘계학술대회 논문집
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• pp.71-75
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• 1998

This study deals with the friction weldability of A7075-T6 having high specific strength. The friction welding conditions used are rotation speed 2000rpm, friction pressure 40MPa, friction time 1.5sec, upset pressure 40~100MPa, upset time 5sec. First, upset length was measured by displacement transducer. The plastic flow in 7075-T6 weld generates convex lens shaped resion by friction and concave lens shaped resion by axial force. Under the condition of upset pressure 85MPa, the friction welds have tensile strength of 552MPa and shear strength of 262MPa.

• 한국기계가공학회지
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• 제18권11호
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• pp.47-56
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• 2019

A deep neural network (DNN) model was proposed to predict the upset in the inertia friction welding process using a database comprising results from a series of FEM analyses. For the database, the upset length, upset beginning time, and upset completion time were extracted from the results of the FEM analyses obtained with various of axial pressure and initial rotational speed. A total of 35 training sets were constructed to train the proposed DNN with 4 hidden layers and 512 neurons in each layer, which can relate the input parameters to the welding results. The mean of the summation of squared error between the predicted results and the true results can be constrained to within 1.0e-4 after the training. Further, the network model was tested with another 10 sets of welding input parameters and results for comparison with FEM. The test showed that the relative error of DNN was within 2.8% for the prediction of upset. The results of DNN application revealed that the model could effectively provide welding results with respect to the exactness and cost for each combination of the welding input parameters.

• 한국자기학회지
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• 제3권3호
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• pp.201-207
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• 1993

$Pr_{15}Fe_{77}B_{8}$ 조성의 합금을 Ar분위기에서 유도용해로를 이용하여 주조하 였다. 이 합금을 석영관에 넣어 고주파 유도로를 이용하여 용해한 후 0.6 nm의 분출구를 통해 회전하는 Cu wheel위에 분사하여 비본형태로 제조하였다. 이 리본을 열간변형하여 결정방향성을 주었는데 이를 위 해 먼저 $680^{\circ}C$에서 $21.8\;kg/mm^{2}$의 압력으로 hot-press하여 92%의 densification을 갖는 시편을 얻을 수 있었다. 이 시편을 다양한 조건하에서 die-upset을 행하였다. 변형율이 높을 수록 $_{i}H_{c}$는 저하되었으나, $B_{r}$은 현저하게 증가되었으며, XRD 분석 결과(006)면에서의 회절강도가 증가되었다. 따라서 압축방향으로 자화용이축이 형성되었음을 알 수 있었다. Die-upset시의 변형속도가 빠를 수록 $_{i}H_{c}$는 증가되었으나, $B_{r}$은 감소되었다. 가공온도에 따른 $B_{r}$의 변화는 $750^{\circ}C$ 까지 상승한 후 감소되었다. 이 조성의 $4{\pi}M_{s}$는 11.8 kG였고 $750^{\circ}C$에서 0.05 mm/sec의 가공속도로 변형률 0.8로 die-upset한 경우에는 $B_{r}$이 11.0 kG로 우수한 자기이방성을 가지고 있으나, die-upset후에 $_{i}H_{c}$가 낮은 문제점이 있다.

• 한국콘텐츠학회논문지
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• 제19권11호
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• pp.365-374
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• 2019

항공운항사고율은 항공기 비정상 자세(Upset)로 인한 조종능력상실(LOC-­I: Loss of Control in Flight)이 가장 높아 ICAO(International Civil Aviation Organization: 국제민간항공기구)는 TEM(Threat and Error Management)을 활용하여 비정상자세 예방 및 회복훈련(UPRT: Upset Prevention & Recovery Training)을 하도록 권고하였다. 그러나 전 세계적으로 항공기 비정상 자세에 관한 TEM 요인 연구가 많이 도출되지 않은 관계로 항공사들이 실질적인 TEM 훈련에 참고할 자료가 많지 않은 실정이다. 본 연구의 목적은 UPRT의 소개와 항공기 비정상 자세로 인한 대표적 사고 3건을 ICAO에서 권고하는 TEM으로 분류하여 핵심요소인 위협과 에러, 불안전항공기 상태의 공통요인을 도출하여 살펴보는 것이다. 본 논문에서 대표적인 비정상자세 사고를 TEM을 활용하여 분류한 결과 공통위협으로는 야간비행/IFR, 자동화 놀람, 부적절한 훈련과 미숙련 부기장 편조로 나타났다. 공통 에러로는 부적절한 엔진 추력, 절차적용오류, 조종, 속도이탈 및 고도 이탈, 의사소통실패, 항공기 이상자세, 복창실패, 크로스 체크 실패 등으로 나타났으며, 불안전항공기 상태로는 부적절한 자동화 모드, 저속이탈, 수직 이탈, 부정확한 엔진 추력 등으로 실속하여 추락한 것으로 나타났다. 또한 공통요인으로부터 개선방향을 도출하여 본 연구는 시작단계에 있는 TEM활용 Upset 향상 방안을 제시하고자 한다.

• Journal of Welding and Joining
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• 제8권4호
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• pp.20-26
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• 1990

In this study, to make research on its optimum condition in friction weld when the heating pressure is change during 1.6 to 3.0 $kgf/mm^2$, the experiment was performed with metal bearing under various condition; 1600 r.p.m spindile speed, 0.6 $kgf/mm^2$ preheating pressure, upset pressure 2.6 $kgf/mm^2$, 0.5 seconds preheating time, 1.7 seconds heating time, water and air was ejected 6 $kgf/mm^2$ into the bushing. On the basis of the experimental results, the following conclusion are drawn; 1) At the area of weld interface, the heardness is shown the maximum value and heat-affected zone about 0.5mm both sides. 2) Bending strength is shown the optimum heating pressure 2.4 kgf/mm. 3) With the approach of the flash, Sn is increased only 2 mm in A-alloy structure.

• Journal of Welding and Joining
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• 제15권4호
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• pp.90-98
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• 1997

A copper-tungsten sintered alloy(Cu-W) has been friction welded to a tough pitch copper in order to investigate the effect of friction pressure on bonding strength and a charicteristic of fracture. The tensile strength of the friction welded joint was increased up to 90% of the Cu base metal under the condition of friction time 1.2 sec, friction pressure 4.5kgf/$\textrm{mm}^2$ and upset pressure 10kgf/$\textrm{mm}^2$. From the results of fracture surface analysis, the increase of friction pressure could remarkably decrease the force and the time to be normally acted on weld interface. The W particles which were included in the plastic zone of Cu side could induce fracture adjacent to the weld interface because their existance in Cu induces a decrease in available section area and an increase in notch effect. Therefore, the tensile strength was decreased at high friction pressure (6kgf/$\textrm{mm}^2$) because the destruction of W was increased by an increase in mechanical force and crack was formed at weld interface.

• 한국생산제조학회지
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• 제21권6호
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• pp.932-937
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• 2012

In the presented study, SM45C carbon steel parts were joined by friction welding. The welding process was carried out under optimized conditions using statistical approach. The study of SM45C is conducted with various combinations of process parameters. Parameter optimization, microstructure and mechanical property correlation are the major contribution of the study. The welded joints were produced by varying spindle revolution speed, friction pressure, upset pressure and burn-off length. Tension tests were applied to welded parts to obtain the strength of the joints. Fracturs properties were additionally obtained experimentally under fluctuated tensile loads. Microstructures using microphotographs were examined in the weld interface and weld region and heat affected zone and base metal and flash zone of welded parts. Finally, Hardness variations in welding zone and base metal were also obtained. Through these tests, the optimum conditions of parameters for ${\phi}20$ SM45C in friction welding were obtained when the friction spindle revolution was 1,950 rpm, the friction pressures was 30 MPs, upset pressures was 50 MPs.

• 전기학회논문지
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• 제59권2호
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• pp.417-422
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• 2010

When memory devices are exposed to space environments, they suffer various effects such as SEU(Single Event Upset). Memory systems for space applications are generally equipped with error detection and correction(EDAC) logics against SEUs. In this paper, several error detection and correction codes - RS(10,8) code, (7,4) Hamming code and (16,8) code - are analyzed and compared with each other. Each code is implemented using VHDL and its performances(encoding/decoding speed, required memory size) are compared. Also the failure probability equation of each EDAC code is derived, and the probability value is analyzed for various occurrence rates of SEUs which the STSAT-3 possibly suffers. Finally, the EDAC algorithm for STSAT-3 is determined based on the comparison results.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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• pp.528-533
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• 2002

The mechanical and metallurgical properties of friction welded joints type 5052 Al alloy/A36 steel have been studied in this paper. The joint strength increased with increasing upset pressure and friction time till it reached the critical value. The joint strength was fixed at low strength compare to that of base metal in the case of increasing friction time. Microstructure of 5052 Al alloy was greatly deformed near the weld interface. The very fine and equaxied grain structure was observed at the near interface. The elongated grain was formed outside dynamic recrystallizatoin region at the peripheral part, while the A36 steel' side was not deformed. The hardness of the near interface was slightly softer than that of 5052 Al alloy base metal. The maximum softening width was about 8mm from the interface. In the present work, the friction welding condition, t$_1$=0.5sec, P$_2$=137.5MPa, showed a maximum joint strength (202MPa) when friction pressure, upset time and rotation speed were fixed at 75MPa, 5sec, 2000rev/min and these were the optimum friction welding condition of 5052Al/A36 steel joints.

• 전기학회논문지
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• 제63권4호
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• pp.490-494
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• 2014

In this paper, a design of high-speed power-off circuit and analysis. The incidence of high-dose transient radiation into the silicon-based semiconductor element induces the photocurrent due to the creation of electron-hole pairs, which causes the upset phenomenon of active elements or triggers the parasitic thyristor in the element, resulting in latch-up. High speed power-off circuit was designed to prevent burn-out of electronic device caused by Latch-up. The proposed high speed power-off circuit was configured with the darlington transistor and photocoupler so that the power was interrupted and recovered without the need for an additional circuit, in order to improve the existing problem of SCR off when using the thyristor. The discharge speed of the high speed power interruption circuit was measured to be 19 ${\mu}s$ with 10 ${\mu}F$ and 500 ${\Omega}$ load, which was 98% shorter than before (12.8 ms).