• Title/Summary/Keyword: ULSAB-AVC(Ultra Light Steel Auto Body-Advanced Vehicle

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Optimization of Frontal Crashworthiness for the Weight Reduction Design of an Auto-body Member with the Advanced High Strength Steels (초고강도강 적용 차체 부재의 경량 설계를 위한 정면 충돌성능 최적화)

  • Kim, Kee-Poong;Kim, Se-Ho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.2
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    • pp.104-111
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    • 2009
  • In this paper, optimization for frontal crashworthiness is carried out for the weight reduction design of an auto-body member with the advanced high strength steels(AHSS) such as 780TRIP and 780DP. The frontal crashworthiness is evaluated in order to optimize thicknesses for the front rail member of the ULSAB-AVC, Thicknesses of the front rail member with AHSS are optimized by comparison of crushing distance, absorbed energy and the deceleration for the auto-body with the response surface methodology. The results demonstrate that the crashworhiness of the front rail member with the optimum thicknesses of the AHSS is similar to analysis results obtained from the ULSAB-AVC project. The results also show that the weight reduction design is performed by substituting the AHSS for conventional structural steels such as 440E in the auto-body members.

Crash Analysis of the ULSAB-AVC Model with Considering Forming Effects (박판성형가공을 고려한 자동차 충돌해석)

  • Huh, H.;Yoon, J.H.;Bao, Y.D.;Kim, S.H.;Park, S.H.
    • Transactions of Materials Processing
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    • v.15 no.8 s.89
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    • pp.556-561
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    • 2006
  • Most of auto-body members are composed of stamping parts. These parts have the non-uniform thickness and plastic work hardening distribution during the forming process. This paper is concerned with the side impact analysis of the ULSAB-AVC model according to the US-SINCAP in order to compare the crashworthiness between the model with and without considering the forming effect. The forming effect is ca]ciliated by one-step forming analysis for several members. The crashworthiness is investigated by comparing the deformed shape of the cabin room the energy absorption characteristics and the intrusion velocity of a car. The result of the crash analysis demonstrates that the crash mode, the load-carrying capacity and energy absorption can be affected by the forming effect. It is noted that the design of an autobody should be carried out considering the forming effect for accurate assessment of crashworthiness.