• 제목/요약/키워드: U-bending Process

검색결과 54건 처리시간 0.03초

A Study on the Development of Center Carrier Type Progressive Die for U-Bending Production Part

  • Sim, Sung-Bo;Lee, Sung-Taeg;Jang, Chan-Ho
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2002년도 춘계학술대회 논문집
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    • pp.80-85
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    • 2002
  • The progressive die for U-bending production part is a very specific division. This study reveals the Sheet metal forming process with multi-forming die by Center Carrier type feeding system. Through the FEM simulation by DEFORM it was accepted to u-bending process as the first performance to design in strip process layout design. The next process of die development was studied according to sequence of die development.

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판재 프레스 성형 제품의 형상동결성 연구 (A Study on Shape Fixability of Press Formed Parts)

  • 한수식;박기철;남재복
    • 소성∙가공
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    • 제8권1호
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    • pp.38-46
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    • 1999
  • This paper deals with the shape fixability of press formed parts through the use of a V-bending process and a U-bending one. The influence of material properties on the shape fixability in forming processes was investigated. A V-bending process had on optimum ben radius for each combination of parameters which caused maximum shape fixability. In the U-bending process the blank holder force could control the degree of shape fixability. A ha호 blank holding force resulted in a uniform strain distribution and increased shape fixability.

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Hair Pin Bending Machine을 이용한 동 튜브 굽힘 성형가공에 관한 연구 (A study about shape processing for the bend of the Copper-Tube that use Hair Pin Bending Machine)

  • 강흥식;김동성;허신;홍성인
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1705-1708
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    • 2003
  • The purpose of this study is to investigate the manufacturing technique on the U type Draw-Bending of inner grooved tube. This bending process make the U shape tube by Hair Pin Bending machine. The U type tube requires the quality of product that satisfy sufficient conditions for a heat exchanger. The mandrel components act the important roles that prevent wrinkles and keep the shape of cross section of bended tube at bending process. We performed the FEM simulation using LS-DYNA software and the bending test of inner groove tube and then, compared bending simulation with bending test results about mandrel ball diameter, mandrel position and optimal clearance between mandrel and tube.

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U 드로오 벤딩에서의 스프링백 예측을 위한 이론적 단순화 (A Simplified Approach for Predicting Springback in U-Draw Bending of Sheet Metals)

  • 장성호;허영무;서대교
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 추계학술대회논문집
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    • pp.125-131
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    • 2003
  • The U-draw bending operation is known as a representative test method for springback evaluation of sheet metals since the sheet in U-draw bending operation undergoes stretching, bending and unbending deformations occurred at read stamping process. In this study, a simplified approach was proposed for predicting springback and side-wall curls in U-draw bending operations, using moment-curvature relationships derived for sheets undergoing stretching, bending and unbending deformation.

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편심압출굽힘가공법에 의한 사각형 단면을 가진 중공 튜브제품의 U형굽힘가공에 관한 연구 (A Study on the U-bending of Rectangular Hollow Tube by the Eccentric Extrusion and Bending Process)

  • 김진훈;진인태
    • 소성∙가공
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    • 제7권5호
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    • pp.496-504
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    • 1998
  • The eccentric extrusion and bending process for the forming of the curved rectangular hollow tube is newly developed. Generally the bending process of hollow tube is the secondary process followed by the extrusion process of the hollow tube from the round billet. So many defects such as wrinkling and the difference of wall thickness can be happened during the secondary bending process. In order to avoid the defects the new process named as "the eccentric extrusion and bending process" is suggested and applied to the U-bending of rectangular hollow tube. In this paper the kinematically admissible velocity field between the dies surface and the internal plug boundary surface s developed for the curving velocity. By the using of this curving velocity field the curvature of extruded products can be calculated with the parameters such as eccentricity dies length friction constant aspect ratio.

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스테인리스 판재의 굽힘공정에 관한 실험적 연구 (An Experimental Study on the Bending Process of Stainless Steel Sheets)

  • 김호윤;황범철;배원병;강충길;변천덕
    • 한국정밀공학회지
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    • 제16권2호통권95호
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    • pp.82-86
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    • 1999
  • An experimental study has been carried out to reduce bending load, surface roughness and springback in bending process of stainless steel sheets. A U-bending test has been performed to investigate appropriate process parameters for getting better surfaces and accurate dimensions of stainless steel products. In the test, selected process parameters are die material, lubricant, and die clearance. Die materials used in the test are STD11(HRC60), STD11(TiCN), and AMPCO. From the test results, we can suggest that AMPCO dies are most suitable for reducing bending load and surface roughness of stainless steel sheets. And STD11 dies are favorable for avoiding spring-back in the stainless steel sheet-bending.

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A Study on the Development of Multi-pilotting-type Progressive Die for U-bending Part Process

  • Sim, Sung-Bo;Lee, Sung-Taeg;Jang, Chan-Ho
    • 한국기계가공학회지
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    • 제2권2호
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    • pp.45-51
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    • 2003
  • The multi-piloting type progressive die for U-bending sheet metal production part is a very specific division. This study reveals the sheet metal forming process with multi-forming die by center carrier type feeding system. Through the FEM simulation by DEFORM, it was accepted to u-bending process as the first performance to design of strip process layout. The next process of die development was studied according to sequence of die development, i.e die structure, machining condition for die making, die materials, heat treatment of partially die components, know-how and so on. The feature of this study is the die development of scrapless progressive die of multi-stage through the modeling on the I-DEAS program, components drawing on the Auto-LISP, CAD/CAM application, ordinary machine tool operating and revision by tryout.

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자동차용 냉연 강판의 형상 동결성 연구 (Study on Springback Characteristic of Cold Rolled Steel Sheet)

  • 한수식;박기철;남재복
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1998년도 제2회 박판성형심포지엄 논문집 박판성형기술의 현재와 미래
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    • pp.17-24
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    • 1998
  • This paper deals with the springback characteristics of cold rolled sheet steel through the use of the V-bending process and U-bending one. The influence of material properties on the springback of forming processes was investigated. In the V-bending process there was an optimum bend radius for each combination of parameters which produced minimal springback. In the U-bending process the blank holder force can control the degree of springback. A high blank holding force resulted in a uniform strain distribution and reduced the level of springback.

용접 판재의 U 드로오 벤딩에서 스프링백 예측을 위한 이론적 단순화 (A Simplified Approach for Predicting Springback in U-Draw Bending of Sheet Metals)

  • 장성호;서대교
    • 소성∙가공
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    • 제13권8호
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    • pp.678-688
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    • 2004
  • The U-draw bending operation is known as a representative test method for springback evaluation of sheet metals since the sheet in U-draw bending operation undergoes stretching, bending and unbending deformations occurred at the stamping process. In this study, a simplified approach was proposed for predicting springback and side-wall curls of tailor-welded blank in U-draw bending operations, using moment-curvature relationships derived for sheets undergoing stretching, bending and unbending deformation. Two different welded strips were adopted to compare the effects of weld-line locations on the springback. One (type A) was welded along the centerline of the strip-width and the other (type B) was welded along the centerline of the strip-length. To investigate the effect of different thickness combination on the springback, the tailor-welded strips were joined by the laser welding process and consisted of three types of thickness combinations of sheets, SCP1 0.8t * SCP1 1.2t, SCP1 0.8t * SCP1 1.6t and SCP1 0.8t * TRIP 1.0t. Some calculated results by the simplified formula were compared with experimental results.

Burst pressure estimation of Alloy 690 axial cracked steam generator U-bend tubes using finite element damage analysis

  • Kim, Ji-Seok;Kim, Yun-Jae;Lee, Myeong-Woo;Jeon, Jun-Young;Kim, Jong-Sung
    • Nuclear Engineering and Technology
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    • 제53권2호
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    • pp.666-676
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    • 2021
  • This paper presents numerical estimation of burst pressures of axial cracked U-bend tubes, considering the U-bending process analysis. The validity of the FE simulations is confirmed by comparing with published experimental data. From parametric analyses, it is shown that existing EPRI burst pressure estimation equations for straight tubes can be conservatively used to estimate burst pressures of the U-bend tubes. This is due to the increase in yield strength during the U-bending process. The degree of conservatism would decrease with increasing the bend radius and with increasing the crack depth.