• 제목/요약/키워드: U-bending

검색결과 230건 처리시간 0.022초

U자형 구조의 피로특성에 대한 잔류응력의 영향 평가 (Evaluation of Residual Stress Effect about Fatigue Characteristic of U-shaped Structure)

  • 김상영;구재민;석창성;모진용
    • 한국정밀공학회지
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    • 제27권4호
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    • pp.79-86
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    • 2010
  • Mechanical structures with power sources experience repeated force produced by motors. In result, the life of the pipes reduces and ultimately, the pipes collapse. Such pipes are formed into several shapes and particularly, the U-shape pipe is damaged frequently. In most cases, the U-shape pipe is made with a straight pipe by complicated bending work. During this work process, plastic deformation of the pipe produces residual stress in the pipe. This residual stress significantly affects the fracture behavior of the pipe and induces the change of the stress ratio (min. stress/Max. stress = R). For this reason, residual stress has to be evaluated. In this paper, the residual stress of a U-shaped pipe was evaluated by FEM analysis. In addition, fatigue tests of the U-shaped pipe were performed by using a uniaxial fatigue testing machine. The results of the fatigue test were modified with the results of FEM (Finite Element Method) analysis for residual stress. The modified fatigue test results of the U-shaped pipe were compared with those of a straight pipe.

박판재의 스프링백 해석(II)-해석모델의 실험적 검증 (Analysis of Springback of Sheet Metal(II): Experimental Validation of Analytical Model)

  • 이재호;김동우;손성만;이문용;문영훈
    • 소성∙가공
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    • 제16권7호
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    • pp.516-520
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    • 2007
  • As the springback of sheet metal during unloading nay cause deviation from a desired shape, accurate prediction of springback is essential for the design of sheet stamping operations. On the removal of the applied load the specimen loses its elastic strain by contracting around the contour of the block, the radius $\rho$ can be determined by the residual differential strain. Therefore in this study the springback estimated by the residual differential strain is experimentally validated through the comparison with those obtained by U-bending test. The springback characteristics of two analytical models are also estimated at various processing conditions such as thickness, curvature of radius and drawing strain. The model based on residual differential strain has an applied transition strain where the springback undergoes a dramatic decrease. Both models show that springback decreases with increased strip thickness and with decreased radius of curvature. For no applied tension, the model based on residual differential strain predicts more springback as compared to the moment based model.

Development of the High Utility Progressive Die for Sheet Metal Forming (Part 1)

  • Sim, Sung-Bo;Song, Young-Seok;Sung, Yul-Min
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2000년도 추계학술대회 논문집
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    • pp.228-230
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    • 2000
  • The multiforming progressive die are multiple operations performed by means of a die having above two stages, jon the each of stages performs a different operation as the sheet metal passes through the die hole. In the field of design and making tool for press working, the progressive die for sheet metal (SPC, thickness :2mm) is a specific division. In order to prevent the defects, the optimum design of the production part, strip layout, die design, die making and tryout etc. are necessary. They require analysis of many kinds of important factors, i.e. theory an practice of metal press working and its phenomena, die structure, machining condition for die making, die materials, heat treatment of die components, know-how and so on. In this study, we designed and constructed a multiforming progressive die as a U-bending working of multi-stage and performed try out. out of these processes the die development could be taken for advance. Especially the result of tryout and its analysis become the characteristics of this paper (part 1 and part 2) that nothing might be ever seen before such as this type of research method on all the processes. In the par 1 of this study we treated die design mostly.

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Investigation on reverse flow characteristics in U-tubes under two-phase natural circulation

  • Chu, Xi;Li, Mingrui;Chen, Wenzhen;Hao, Jianli
    • Nuclear Engineering and Technology
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    • 제52권5호
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    • pp.889-896
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    • 2020
  • The vertically inverted U-tube steam generator (UTSG) is widely used in the pressurized water reactor (PWR). The reverse flow behavior generally exists in some U-tubes of a steam generator (SG) under both single- and two-phase natural circulations (NCs). The behavior increases the flow resistance in the primary loop and reduces the heat transfer in the SG. As a consequence, the NC ability as well as the inherent safety of nuclear reactors is faced with severe challenges. The theoretical models for calculating single- and two-phase flow pressure drops in U-tubes are developed and validated in this paper. The two-phase reverse flow characteristics in two types of SGs are investigated base on the theoretical models, and the effects of the U-tube height, bending radius, inlet steam quality and primary side pressure on the behavior are analyzed. The conclusions may provide some promising references for SG optimization to reduce the disadvantageous behavior. It is also of significance to improve the NC ability and ensure the PWR safety during some accidents.

인장철근배근량에 따른 U-플랜지 트러스 복합보의 휨 내력에 관한 실험연구 (Experimental Study on the Flexural Capacity of the U-Flanged Truss Hybrid Beam According to Reinforcement Amounts)

  • 오명호;박성진;김영호
    • 한국공간구조학회논문집
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    • 제21권2호
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    • pp.33-40
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    • 2021
  • For the practical application of U-flanged Truss Hybrid beams, the flexural capacity of hybrid beams with end reinforcement details using vertical steel plates was verified. The bending test of U-flanged Truss Hybrid beams was performed using the same top chord under the compressive force, but with the thickness of the bottom plate and the amount of tensile reinforcement. The initial stiffness and maximum load of the specimen with tensile reinforcement have a higher value than that of the specimen without tension reinforcement, but the more tensile reinforcement, the greater the load decrease after the maximum load. In the case of the specimen with tensile reinforcement, because the test result value is 76% to 88% when compared with the flexural strength according to Korea Design Code, the safety of the U-flanged Truss Hybrid beam with the same details of the specimens can't ensure. Therefore, the development of new details is required to ensure that the bottom steel plate and the tensile reinforcement can undergo sufficient tensile deformation.

집성재의 정거길이가 휨강도성능에 미치는 영향 (The Effect of Finger Length on Bending Strength Properties in Laminated Wood)

  • 홍병화;변희섭;김종만
    • 한국가구학회지
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    • 제11권2호
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    • pp.7-12
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    • 2000
  • This paper describes the bending strength properties of laminated woods which had three kinds of specimens according to finger length-12, 4.5 mm and butt joint and the acoustic emissions (AEs) generated during the test. 3-ply laminated wood beams were tension side layers (lower layers) composed of one middle lamina and two side-jointed laminae, with one butt joint ($_1BJ$), one finger joint (12mm, $_1FJ_{12}$) or one finger joint (4.5mm, $_1FJ_{4.5}$) in the middle lamina of tension side layer. And 3-ply laminated wood beams were tension side layers (lower layers) also composed of one lamina, with one butt joint (BJ), one finger joint (12mm, $FJ_{12}$) or one finger joint (4.5mm, $FJ_{4.5}$/) in tension side layer. Cryptomelia pieces were cut for butt and two finger types and glued with resorcinol-phenol resin adhesive. The results were as follows It was not effective in the bending modulus of elasicity (MOE) with IFJL type and had no difference from finger length. The bending modulus of rupture (MOR) of laminated wood beams including finger joint was the same values as that including butt feint and had no difference from finger length. It was effective in MOE with FJL type and had no difference from finger length. The effect of finger joint on MOR was much higher than that of butt joint but had no difference from finger length. The AE generation time of IFJL type was earlier than that of the control wood and the number of AE count was much more than that of the control wood. However, the AE generation time of FJL type was earlier than that of the control wood and the number of U count was much fewer than that of the control wood.

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Impact of viscoelastic foundation on bending behavior of FG plate subjected to hygro-thermo-mechanical loads

  • Ismail M. Mudhaffar;Abdelbaki Chikh;Abdelouahed Tounsi;Mohammed A. Al-Osta;Mesfer M. Al-Zahrani;Salah U. Al-Dulaijan
    • Structural Engineering and Mechanics
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    • 제86권2호
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    • pp.167-180
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    • 2023
  • This work applies a four-known quasi-3D shear deformation theory to investigate the bending behavior of a functionally graded plate resting on a viscoelastic foundation and subjected to hygro-thermo-mechanical loading. The theory utilizes a hyperbolic shape function to predict the transverse shear stress, and the transverse stretching effect of the plate is considered. The principle of virtual displacement is applied to obtain the governing differential equations, and the Navier method, which comprises an exponential term, is used to obtain the solution. Novel to the current study, the impact of the viscoelastic foundation model, which includes a time-dependent viscosity parameter in addition to Winkler's and Pasternak parameters, is carefully investigated. Numerical examples are presented to validate the theory. A parametric study is conducted to study the effect of the damping coefficient, the linear and nonlinear loadings, the power-law index, and the plate width-tothickness ratio on the plate bending response. The results show that the presence of the viscoelastic foundation causes an 18% decrease in the plate deflection and about a 10% increase in transverse shear stresses under both linear and nonlinear loading conditions. Additionally, nonlinear loading causes a one-and-a-half times increase in horizontal stresses and a nearly two-times increase in normal transverse stresses compared to linear loading. Based on the article's findings, it can be concluded that the viscosity effect plays a significant role in the bending response of plates in hygrothermal environments. Hence it shall be considered in the design.

F/U 몰비의 변이가 합판의 접착성과 Sliver-PB, Strand-PB의 물성에 미치는 영향 (Effects of Formaldehyde/Urea Molar Ratio on Bonding Strength of Plywood and Properties of Sliver-PB and Strand-PB)

  • 박헌;유영삼
    • Journal of the Korean Wood Science and Technology
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    • 제27권2호
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    • pp.38-45
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    • 1999
  • Formaldehyd/Urea 몰비의 변이가 목질 원재료의 형상이 상이한 합판, SLPB, STPB의 접착성과 물성에 미치는 영향을 조사한 본 연구는 요소수지 F/U 몰비 1.0, 1.2, 1.4, 1.6, 1.8, 2.0으로 요소수지를 제조하고 그 형상이 상이한 목질 원재료인 veneer, sliver-particle, strand-particle를 원료로 하여 각 몰비별 합판, SLPB, STPB를 제조하였다. 합판의 상태접착력, SLPB, STPB의 밀도, 함수율, 박리강도, 휨강도, 두께 팽창율을 시험하였다. 실험 결과를 요약하면 다음과 같다. 1. 합판의 접착력은 F/U 몰비 1.2에서 가장 우수한 값을 나타냈으며 전 몰비 모두 KS 합판 접착성(비내수) 규격인 7.5kgf/$cm^2$을 상회하는 14kgf$cm^2$ 이상을 나타냈다. 또한 F/U 몰비 1.2의 경우 본 연구자(1998)의 연구결과인 formaldehyde 방출 무취기준(5mg/$\ell$ 이하)율 만족시키면서 우수한 접착성울 나타냈다. 2. 박리강도는 SLPB 및 STPB 공히 모두 F/U 몰비 1.0, 2.0이 낮은 결과치를 나타냈고 1.2~1.8사이에서는 큰차이는 없었으며, SLPB의 경우 4.8~5.9kgf/$cm^2$의 값의 분포를 STPB는 5.4~6.7 kgf/$cm^2$의 분포를 보이고 있어 STPB가 우수한 박리강도를 나타냈다. 이 결과에서 F/U 몰비에 따른 박리강도의 영향 보다는 원재료의 형상에 따른 영향이 더 크다는 사실을 알 수 있었다. 3. 휨강도도 역시 SLPB 및 STPB 공히 F/U 몰비 1.0, 2.0이 낮은 결과치를 나타냈다. STPB 전몰비 모두가 KS 규격 200 Type(휨강도가 180kgf/$cm^2$) 이상을 만족시키는 결과를 보였고 SLPB의 경우도 전몰비 모두 KS 규격 150 Type(휨 강도가 130kgf/$cm^2$)이상을 만족시키는 결과를 나타냈다. 이 결과에서는 전체적으로 STPB가 SLPB에 비하여 2배 이상의 우수한 강도를 보였다. 이는 휨강도에서도 F/U 몰비에 따른 영향보다는 원재료의 형상에 따른 영향이 더 크다는 사실을 알 수 있었다. 4. 두께 팽창율에서는 고몰비인 2.0, 1.8 저몰비인 1.0, 1.2에서 SLPB, STPB 모두 높은 두께 팽창율을 보였으며 STPB의 경우 F/U 몰비 1.6에서 SLPB의 경우는 F/U 몰비 1.4에서 가장 낮은 두께 팽창율을 나타냈다. 그리고, STPB의 경우 6몰비 모두 KS기준 12% 이하를 만족시키고 있었으나 SLPB에서는 그 기준을 모두 상회하고 있음을 알 수 있었다. 전체적으로는 SLPB가 STPB보다 약 2배의 두께 팽창율을 나타내 두께 팽창율에서도 F/U 몰비에 따른 영향보다는 원재료의 형상에 따른 영향이 더 크다는 사실을 알 수 있었다. 본 실험의 결과를 종합적으로 살펴보면 합판의 접착성 및 보드의 재질에 미치는 영향은 F/U 몰비의 변이 보다는 원재료의 형상의 영향이 이 더욱 크게 작용한다는 사실을 알 수 있었으며 보드의 제조기준이 본 실험과 동일하다면 합판의 접착성과 PB의 물리적, 기계적 성질과 본 연구자(1998)의 연구결과인 formaldehyde 방출량 및 방출경향을 고려할 때 사용처와 용도에 따라 합판의 경우 우수한 접착력과 KS formaldehyde 무취기준을 만족시키는 F/U 몰비 1.2를 PB의 경우 양호한 휨강도, 박리강도, 비교적 낮은 두께 팽창율과 KS formaldehyde E2형 (5mg/$\ell$ 이하)기준율 만족시키는 F/U 몰비 1.2~1.4가 사용되어야 함을 알 수 있었다.

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Seismic design and assessment of steel-concrete frame structures with welded dissipative fuses

  • Calado, Luis;Proenca, Jorge M.;Sio, Joao
    • Steel and Composite Structures
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    • 제35권4호
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    • pp.527-544
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    • 2020
  • This research presents the design and numerical assessment of composite steel-concrete frame structures with welded dissipative fuses. The assessment has been carried out based on linear response spectrum, nonlinear static pushover and time history procedures. The analytical expressions which define the envelope of the nonlinear response of the dissipative fuses are first presented and calibrated against experimental results available in literature. The assessment is then carried out according to a design methodology proposed herein. Outcomes of the numerical assessment indicate that the use of welded dissipative fuses successfully limited damage within the replaceable parts. Furthermore, although structures with dissipative fuses present lower strength and, generally, lower displacement capacity, their displacement ductility and global dissipative performance are generally higher than conventional structures, especially when the structure with dissipative fuses presents a dissipative configuration adjusted to the bending moment distribution diagram calculated for the applied seismic action.

2차 모멘트를 이용한 U형 프리캐스트 거더의 연속화 (Spliced Two Span Bridge with the U-Type Precast Girders by Using the Secondary Moment)

  • 이환우;조은래;김광양
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 1998년도 가을 학술발표회 논문집
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    • pp.193-200
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    • 1998
  • The precast prestressed concrete girders of I-type section are frequently employed to design the short-to-medium span bridge. However, its beam depth is greatly increased as its span length is increased over than about 30m. Therefore, the economic and aesthetic effectiveness are rapidly decreased in case of the span length over 30m. The purpose of this paper is to verify the structural safety on the new spliced two span bridge and analyze the variation of member forces and stress distribution according to the construction stages and time. The new spliced technique is performed by partial post tensioning and release in the U-type girders. The structural characteristics of this technique is the introduction of secondary moment to reduce the bending moment by self weight of precast U-type girders constructed in simply supported beam type. So, it is expected that the structural efficiency of this spliced bridge may be improved more than other techniques.

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