• 제목/요약/키워드: Twin torch welding

검색결과 4건 처리시간 0.018초

내마모판의 광폭 경화육성 용접비드 형성을 위한 트윈토치 CMAW 공정개발 (Development of Twin Torch Compound Metal Arc Welding Process to Form for Wide Hardfacing Bead of Wearplate)

  • 조상명;김성덕;황규민
    • Journal of Welding and Joining
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    • 제26권2호
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    • pp.50-54
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    • 2008
  • The wearplate with Cr-C has been used in condition of severe abrasion. Recently, the demand of wearplate made by hardfacing with Cr-C has increased in the world, but it is lack of supply and expensive due to low productivity. CMAW (Compound Metal Arc Welding) is very useful process of several welding methods to make wearplate. In this paper, twin torch CMAW to use twin torch at the same time was developed to improve productivity and to ensure quality of wear plate. When the distance between two touches was smaller than 30mm, arc blow was occurred. However when the distance was larger than 35mm, there was no arc blow any more. If the oscillation path of each torch was overlapped together, the melt through at the overlapped zone was occurred due to concentrated heat input in substrate. On the other hand, the turning point of each torch was open more than 5mm, separated bead was generated. Therefore twin torch CMAW which has adequate conditions was able to make wearplate having flatter surface at the bead connection than single torch.

분말 용가재판을 사용한 광폭 오버레이용 트윈토치 GMAW 공정개발 (Development of GMAW Process with Twin Torch for Wide Overlay using Compound Filler Plate)

  • 황규민;김성덕;정병호;조상명
    • Journal of Welding and Joining
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    • 제26권4호
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    • pp.44-49
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    • 2008
  • Generally, wear plate is steel plate having improved surface contact strength and impact strength by surface hardening which is welded using materials with good corrosion resistance, wear resistance and thermal resistance property. CFP GMAW(Compound Filler Plate Gas Metal Arc Welding) is the cladding method using GMAW with the CFP, which is bound with waterglass, on the substrate. It has advantages of reducing compound powder loss, uniform penetration, and preventing hardness decrease. To develope mass production technique of CFP GMAW process for production of high quality wear plate, the method for controling shallow penetration and increasing productivity is required. In this study, twin torch method applied to CFP GMAW process for increasing productivity. And the method was developed by controling penetration control, CFP dry time, gas formation flux and water glass concentration. As a result, applying twin torch method to CFP GMAW process was possible and high quality wide bead could be made without overlap joint.