• Title/Summary/Keyword: Turning Process

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A Study on the Simulation Model of the Surface Roughness for Turning Process

  • Hong, Min-Sung;Lian, Zhe-Man;Kim, Jong-Min
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.230-235
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    • 2000
  • In this paper, a surface generation model is presented to simulate surface roughness profile in turning operation. The simulation model takes into account the effect of tool geometry, process parameters, rotational errors of spindle, and the relative vibration between the cutting tool and workpiece. The surface roughness profiles are simulated based on the surface-shaping system. The model has been verified by comparing the experimental values with the simulation values. It is shown that the surface simulation model can properly predict the surface roughness profile.

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A Study on CAD interfaced CAPP System for Turning Operation ( I ) : Automatic Feature Recognition and Process Selection (선삭공정에서 CAD 인터페이스된 자동공정계획시스템개발에 관한 연구( I ) : 형상특징의 자동인식과 공정선정)

  • Cho, Kyu-Kap;Kim, In-Ho
    • Journal of Korean Institute of Industrial Engineers
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    • v.17 no.2
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    • pp.1-16
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    • 1991
  • This paper deals with some critical activities of CAPP system such as generation of part description database, part feature recognition, process and operation selection, and sequencing method for turning operation of symmetric rotational parts. The part description database is generated by data conversion module from CAD data, and the part feature is recognized by using both pattern primitives and feature recognition rules. Machining processes and operations are selected based on machining surface features and its sequence is determined by rules acquired from process planning expert. AutoCAD is employed as CAD system and computer program is developed by using Turbo-C on IBM PC/AT compatible system.

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Turning the Machining Characteristics of Feed-through Ceramics (피드스루용 세라믹의 선삭 가공 특성에 관한 연구)

  • Park, Se-Jin;Ha, Jun-Tae;Yang, Dong-Ho;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.10
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    • pp.81-86
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    • 2020
  • A ceramic vacuum chamber feedthrough ceramic insulator is made of Al2O3; the manufacturing process involves filling alumina powder into a urethane mold and pressing it with a rubber press to produce a molded body. Thereafter, manufacturing is completed through primary shape processing, sintering, and secondary shape processing in the green body, which is a pressurized molding body, This work is intended to prevent defects in the first shape processing by improving the ceramic insulator in the green body, and to improve the productivity of the ceramic insulator by determining the optimal processing conditions.

An Analytical Study on the Thermal-Structure Stability Evaluation of Mill-Turn Spindle with Curvic Coupling (커빅 커플링을 적용한 밀-턴 스핀들의 열-구조 안정성 평가에 관한 해석적 연구)

  • Lee, Choon-Man;Jeong, Ho-In
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.1
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    • pp.100-107
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    • 2020
  • As demand for high value-added products with hard materials increases, the line center is used for producing high value-added products in many industries such as aerospace, automobile fields. The line center is a key device for smart factory automation that can improve the production efficiency and the productivity. Therefore, the development of a mill-turn line center is necessary to produce high value-added products with complex shapes flexibly. In the mill-turn process, a milling process and a turning process are combined. In particular, the turning process needs to increase the rigidity of the spindle. The purpose of this study is to analyze the thermal-structural stability through thermo-structural coupled analysis for a mill-turn spindle with a curvic coupling. The maximum temperature and thermal stability of the spindle were analyzed by thermal distribution. In addition, the thermal deformation and thermal-structural stability of the spindle were analyzed through thermo-structural coupled analysis.

A Study on the Metallic Surface Roughness Measurement in Turning by Laser Beam(II) (선삭가공시 레이저 빔을 이용한 금속의 표면 거칠기 측정에 관한 연구(II))

  • 김희남;황재연;이주상;하상용
    • Journal of the Korean Society of Safety
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    • v.9 no.1
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    • pp.19-27
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    • 1994
  • A laser-based in-process measurement system for the evaluation of surface roughness In turning Is reported. The proposed measuring system makes it possible to detect the surface roughness not only circumferential path but also along the feed direction even during machining. Also, it permits the real-time measurement of surface roughness In dynamic condition.

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Fault Detection of Cutting Force in Turning Process using RBF/ART-1 (RBF/ART1을 이용한 선삭에서 절삭력을 이상신호 검출)

  • 임상만;이명재;유봉환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.15-19
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    • 1994
  • The application of neural network for fault dection of cutting force in turning was introduced. This monitoring system consist of a RBF predicton model and a ART-1 pattern classifier. RBF prediction model predict a cutting force signal. Prediction error of predictor is used for a input vector of ART-1 pattern classifier. Prediction error could be successfully performed to fault signal monitoring of ART-1 pattern classifier.

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Ultra-precision single point diamond turning (SPDT) on an aspheric metal secondary mirror (초정밀 단일점 다이아몬드 터닝을 이용한 비구면 금속 부반사경 가공)

  • Kim, E. D.;H. S. Yang;Kim, G-H.
    • Proceedings of the Optical Society of Korea Conference
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    • 2001.02a
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    • pp.96-97
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    • 2001
  • A 110 mm diameter aspheric metal secondary mirror for a test model of an earth observation satellite camera was fabricated by ultra-precision single point diamond turning (SPDT) . Without a conventional polishing process, the surface texture of R$\sub$a/=2.8 nm, and the form error of R$\sub$a/=0.05 λ has been stably achieved In a laboratory condition. (omitted)

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Extract to Affected Factor to Surface Roughness and Regression Equation in Turning of Mold Steel(SKD61) by Whisker Reinforced Ceramic Tool (단침보강세라믹공구를 이용한 금형강(SKD61)의 선삭가공 시 표면거칠기에 영향을 미치는 인자 및 회귀방정식 도출)

  • Bae, Myung-Il;Rhie, Yi-Seon;Kim, Hyeung-Chul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.118-124
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    • 2012
  • In this study, we turning mold steel (SKD61) using whisker reinforced ceramic tool (WA1) to get affected factor to surface roughness and regression equation. For this study, we adapt system of experiments. Results are follows; From the analysis of variance, it was found that affected factor to surface roughness was feed rate, cutting speed, depth of cut in order. From multi-regression analysis, we calculated regression equation and the coefficient of determination($R^2$). $R^2$ was 0.978 and It means regression equation is significant. Regression equation means if feed rate increase 0.039mm/rev, surface roughness will increase $0.8391{\mu}m$, if cutting speed increase 50m/min, surface roughness will decrease $0.034{\mu}m$, if depth of cut increase 0.1mm, surface roughness will increase $0.0203{\mu}m$. From the experimental verification, it was confirmed that surface roughness was predictable by system of experiments.

Thermal Analysis for Laser Assisted Turning of Square Bar using Laser Heat Source Projection Method (사각형재의 레이저 예열 선삭에서 레이저 열원 투영법을 이용한 열해석)

  • Kim, Jae-Hyun;Choi, Jun-Young;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.12
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    • pp.1353-1358
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    • 2011
  • LAT(Laser Assisted Turning) is a method that applies a machining process after softening a workpiece in which a preheating process is locally applied to its machining section using laser heat source. LAT shows several advantages, such as high productivity, reduction of manufacturing cost, high quality. Analysis of temperature distribution after preheating for LAT is very difficult due to its very small heat input area and large energy and its movement. Also, the LAT for a square bar is more difficult because the shape of a laser heat source can be changed according to the rotation of the workpiece. In this study, thermal analysis for LAT of square bar was performed using laser heat source projection method. And, the analysis results were compared with the results of the prior study of numerical calculation method. It is thus shown that the proposed method is efficient for the thermal analysis of a shaped bar.

Changes in Quality Parameters of Tomatoes Harvested at Different Mature Stages during Storage (수확시의 숙도에 따른 저온저장 중 토마토의 품질인자의 변화)

  • Choi, Jeong Hee;Jeong, Moon Cheol;Kim, Dongman
    • Food Science and Preservation
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    • v.20 no.2
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    • pp.151-157
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    • 2013
  • This study was conducted to investigate the effect of mature stages on quality of Rafito tomatoes (Lycopersicon esculentum Mill.) during storage at low temperature. Tomatoes grown in greenhouse were harvested at three different mature stages (turning, pink, and red), packaged with a 30-${\mu}m$-thick polyethylene film, and then stored at 5 and $10^{\circ}C$, respectively. The changes in firmness, soluble solids content (SSC), titratable acidity (TA), colour, lycopene content, decay, and chilling injury were measured on a weekly basis. After three weeks of storage, chilling injury and decay were found to have individually occurred at 5 and $10^{\circ}C$, respectively. As there was little change in quality at $5^{\circ}C$, it was concluded that red tomatoes could maintain their good quality for two weeks. The normal postharvest ripening was inhibited in the turning and pink tomatoes during storage at $5^{\circ}C$. The turning and pink tomatoes showed improved quality after two-week storage at $10^{\circ}C$. In particular, the turning fruits showed the highest firmness throughout the storage period. Furthermore, the red colour, SSC/TA, and lycopene content of the turning fruits reached the same levels as with the red fruits after two-week storage at $10^{\circ}C$. These results suggest that red tomatoes should be stored at $5^{\circ}C$ to inhibit decay, and that the optimum temperature for early-harvested tomato (turning and pink) is $10^{\circ}C$ for the ripening process after harvest.