• Title/Summary/Keyword: Turbopump System

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Conceptual Design of a Turbopump adopting a planetary gear system (유성기어를 적용한 터보펌프의 개념설계)

  • Kim, Jin-Han;Jeong, Eun-Hwan;Choi, Chang-Ho;Jeon, Seong-Min;Kim, Jin-Sun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.605-609
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    • 2010
  • The present paper describes a conceptual design of a turbopump which employs a planetary gear system. In a launcher system, weight is one of the most important design factor. In turbopump systems using propellants such as kerosene, or methane, single shaft systems are employed because of simplicity. One of the main disadvantages of this system, however, is the same rotational speed of both pumps and a turbine which forces to operate under non-optimum condition. To operate each component in optimum or favorable rotational speeds, a planetary gear system may be the best choice when the compactness and efficiency of a turbopump system is considered. A conceptual design and feasibility of the turbopump system adopting a planetary gear system is suggested.

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Conceptual Design of a Turbopump Adopting a Planetary Gear System (유성기어를 적용한 터보펌프의 개념설계)

  • Kim, Jin-Han;Jeong, Eun-Hwan;Choi, Chang-Ho;Jeon, Seong-Min;Kim, Jin-Sun
    • Journal of the Korean Society of Propulsion Engineers
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    • v.15 no.3
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    • pp.58-63
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    • 2011
  • The present paper describes a conceptual design of a turbopump which employs a planetary gear system. In a launcher system, weight is one of the most important design factor. In turbopump systems using propellants such as kerosene, or methane, single shaft systems are employed because of simplicity. One of the main disadvantages of this system, however, is the same rotational speed of both pumps and a turbine which forces to operate under non-optimum condition. To operate each component in optimum or favorable rotational speeds, a planetary gear system seems to be the best choice when the compactness and efficiency of a turbopump system is considered. A conceptual design and feasibility of the turbopump system adopting a planetary gear system is suggested.

A System Analysis of the Turbopump Type Liquid Rocket Engine (터보펌프식 액체로켓엔진의 시스템 해석)

  • Lee, Jin-Kun;Kim, Jin-Han
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.32 no.5
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    • pp.109-115
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    • 2004
  • A 1-D system design program has been developed for the preliminary design of the turbopump system in liquid rocket engines, which use LOx and kerosene as propellants. Gasgenerator cycle and staged combustion cycle were considered as turbopump type liquid rocket engine systems. In the system analysis, mass flow balance, thrust, specific impulse, mixture ratios, turbopump power, and turbine expansion ratio of engine system were analyzed. Results show that most of the parameters agree well with real engine parameters except gasgenerator. Therefore, the l-D system design program developed in this study can be used to derive the preliminary design parameters of a turbopump with any thrust level liquid rocket engine.

Model-Fluid Full-Speed Test of a Turbopump for a 75 Ton Class Rocket Engine (75톤급 로켓엔진용 터보펌프의 실회전수 상사매질 시험)

  • Hong, Soonsam;Kim, Daejin;Kim, Jinhan
    • Journal of Aerospace System Engineering
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    • v.7 no.4
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    • pp.49-54
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    • 2013
  • A turbopump for a 75 ton class liquid rocket engine was tested at full speed for 20 seconds using model fluid. Liquid nitrogen is used for the oxidizer pump, water for the fuel pump, and hot gas for the turbine. The non-cavitating head of pump from the turbopump assembly test showed a good agreement with that from the pump component test. The relative difference of turbine efficiency between the turbopump assembly test and the turbine component test was 0.3% only. Suction performance from the turbopump assembly test was higher than that of pump component test, which resulted from the thermodynamic effect of cavitation.

Cavitation Instability of Turbopump Assembly Test for KSLV-II (한국형 발사체용 터보펌프 조립체 시험에서의 캐비테이션 불안정성)

  • Kim, Dae-Jin;Choi, Chang-Ho;Kim, Jin-Sun
    • Journal of Aerospace System Engineering
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    • v.14 no.5
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    • pp.100-106
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    • 2020
  • Turbopumps for liquid rocket engines are exposed to various cavitation instabilities under their operating conditions. The instabilities affect the stability of the turbopumps. To make sure of the stability of the turbopump of KSLV-II, the present work examined the characteristics of the cavitation instabilities during the turbopump assembly test. In the test, the LOx pump was operated under super-synchronous rotating cavitation and attached to uneven cavitation. In the vibration analysis of the fuel pump, the characteristic frequency by the super-synchronous cavitation of the LOx pump was clearly shown.

Turbopump Performance Prediction by Using CFD Analysis

  • Choi, Chang-Ho;Noh, Jun-Gu;Kim, Dae-Jin;Hong, Soon-Sam;Kim, Jin-Han
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.403-406
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    • 2008
  • The performance of an entire pump system composed of an inducer, an impeller, a volute and seals has been computationally analyzed. A commercial three dimensional Reynolds Averaged Navier-Stokes method is used in this study. The axial thrust is predicted from the pump calculation in its entirety, which is necessary for such estimation. Moreover, the effects of each component on the pump performance are investigated at a design condition through the analysis of flow structures. The predicted performance is in good agreement with experimental data in terms of head rise, efficiency and volute wall pressure distributions despite of highly complex flow structures being present. The computational results also show that the axial and radial thrusts are within the design limit although corresponding experimental measurements were not taken.

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Construction and Validation Test of Turbopump Real-propellant Test Facility (터보펌프 실매질 시험설비 구축 및 인증시험)

  • Kim, Jin-Sun;Han, Yeoung-Min;Ko, Youngsung
    • Journal of the Korean Society of Propulsion Engineers
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    • v.19 no.4
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    • pp.85-93
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    • 2015
  • Liquid rocket engines of KSLV-II employ a turbopump feed system for propellants. A turbopump real-propellant test facility based on liquid oxygen and kerosene has been constructed for the experimental verification of the turbopump performance using the real media of propellants(i.e., LOX/Kerosene). The verification tests of sub-systems were performed such as LOX/kerosene feed system and alcohol burner system. Finally, the performance of the whole system was executed and verified through a sets of validation tests with the development model of the KSLV-II turbopumps. It has been confirmed that the test facility satisfies the operating conditions and time of the turbopump at the design and off-design performance test using real-propellant.

Development of Cryogenic Turbopump Test Facility (극저온 터보펌프 성능시험설비의 개발)

  • Kang, Jeong-Seek;Kim, Jin-Sun;Kim, Jin-Han
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.340-345
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    • 2003
  • Cryogenic turbopump test facility(CTTF) is designed and developed. Hydraulic and cavitation performance of turbopump in cryogenic environment can be measured. Working fluid is liquid nitrogen and operating temperature is $-197^{\circ}C$. Liquid nitrogen run tank, catch tank and pressurizing tank has been built and remote tank pressure control system are installed. Maximum power of turbopump is 320kW and its maximum speed is 32000rpm. Cryogenic fluids and lubricating systems are effectively separated that long test times are acquired. Therefore hydraulic and cavitation performance can be measured accurately and effectively. This facility will contribute greatly to the development of turbopump for KSLV.

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Study on the Turbine Performance of 7 ton Liquid Rocket Engine Turbopump (7톤급 액체로켓 엔진 터보펌프 터빈 성능 연구)

  • Lee, Hanggi;Shin, Juhyun;Choi, Changho
    • Journal of Aerospace System Engineering
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    • v.11 no.1
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    • pp.8-13
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    • 2017
  • This study was performed to evaluate the turbine performance of a turbopump in the third stage engine of the Korea Space Launch Vehicle-II. The turbine is a supersonic impulse type with a single rotor. One nozzle is for starting and four remaining nozzles are for steady operation. A similarity test was carried out in the high air test facilities at the Korea Aerospace Research Institute. Test results showed that turbine efficiency changed much more from rotational speed variations than by pressure ratio variations. These results showed characteristics similar to other supersonic impulse turbines.

Critical Speed Analysis of a 7 Ton Class Liquid Rocket Engine Oxidizer Pump (7톤급 액체로켓엔진 산화제펌프 임계속도 해석)

  • Jeon, Seong Min;Yoon, Suk-Hwan;Choi, Chang-Ho
    • Journal of Aerospace System Engineering
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    • v.9 no.1
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    • pp.1-6
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    • 2015
  • A critical speed analysis of oxidizer pump was peformed for a 7 ton class liquid rocket engine as the third stage engine of the Korea Space Launch Vehicle II. Based on the previously developed experimental 30 ton class turbopump and presently developing 75 ton class turbopump for the first and second stage rocket engine of Korea Space Launch Vehicle II, a layout and configuration of the 7 ton class turbopump rotor assembly are determined. A ball bearing stiffness analysis and rotordynamic analysis are performed for both of the bearing unloaded condition and loaded condition. Structural flexibility of the oxidizer pump casing is also included to predict critical speeds. From the numerical analysis, it is confirmed that the rotor system acquires sufficient separate margin of critical speed as a sub-critical rotor even though decrease of critical speed due to the casing structural flexibility.