• Title/Summary/Keyword: Turbo-impeller

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Development of Air Supply System for FCEV Bus (연료전지 버스용 공기공급시스템 개발)

  • Park, Chang-Ho;Cho, Kyung-Seok;Kim, Woo-June;Oh, Chang-Hoon
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.11a
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    • pp.417-420
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    • 2006
  • FCEV uses electric energy generated from the reaction between Hydrogen and Oxygen in fuel cell stack as driving force. As fossil fuels are exhausted, fuel cell is regarded as a potent substitute for next generation energy source, and thus, most of car-makers make every efforts to develop fuel cell electric vehicle (FCEV). In addition, fuel cell is also beneficial in aspect of environment, because only clean water is produced during chemical reaction process instead of harmful exhausted gas. Generally, Hydrogen is supplied from high-pressured fuel tank, and air blower (or compressor) supplies Oxygen by pressurizing ambient air. Air blower which is driven by high speed motor consumes about $7{\sim}8%$ of energy generated from fuel cell stack. Therefore, the efficiency of an air blower is directly linked with the overall performance of FCEV. This study will present developing process of an air blower and its consisting parts respectively.

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A Study on the Break-down Characteristics of a Screw-type Centrifugal Pump due to Air Entrainment (공기흡입에 의한 스크류식 원심펌프의 양수불능 특성에 관한 연구)

  • Kim, You-Taek
    • The KSFM Journal of Fluid Machinery
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    • v.6 no.3 s.20
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    • pp.58-63
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    • 2003
  • The performance of turbo pump drops rapidly and it gets into break-down when the void fraction reaches above the threshold value because the impeller flow passage is choked up with air bubbles. Phenomenological understanding of break-down and pumping recovery mechanisms under air-water two-phase flow conditions are therefore important for pump designers and essential assignment for researchers. In this paper, we investigated the characteristics of break-down and pumping recovery due to entrained air occurring inside a screw-type centrifugal pump which has a wide flow passage mainly through the findings of suction and discharge pressures, rotational speed, flow rate measurements and visualization.

Aerodynamic Design of Cathode Air Blower for Fuel Cell Electric Vehicle (연료전지 차량용 공기 블로워의 공력 설계)

  • Kim, Woo-June;Park, Chang-Ho;Jee, Yong-Jun;Cho, Kyung-Seok;Kim, Young-Dae;Park, Se-Young;Oh, Chang-Hoon
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.197-200
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    • 2007
  • FCEV uses electric energy generated from fuel cell stack, thus all consisting parts must be re-designed to be suitable for electricity based system. Cathode air blower which supplies compressed air into fuel cell stack has similar shape of turbocharger, but a radial turbine of traditional turbocharger is removed and high speed BLDC motor is installed . Generally, maximum 10% of electric power of fuel cell stack is consumed in air blower, therefore an effective design of air blower can improve the performance of FCEV directly. This study will present an aerodynamic design process of an air blower and compare computational results with experimental data.

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Tip Clearance Effect of Low Mass Flow Rate High Specific Speed Centrifugal Impeller (저유량 고비속도 원심압축기 임펠러에서의 팁간극에 따른 효과)

  • Im, Kang-Soo;Kim, Yang-Gu;Kim, Kyi-Soon
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.240-243
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    • 2008
  • In this paper, the design of Centrifugal Compressor which is used in sizes 50 horse power has 8 pressure ratio and numerical analysis of the flow within compressor varying tip clearance length are performed. To get high pressure ratio with low power the exit height of impellers is low but compressor has very high speed of revolution. So compressor has high specific speed although mass flow rate is very small. The shape of impellers at the first stage is carried out. Flow and performance characteristics of impellers has been analyzed by using a commercial CFD program, $Fine^{TM}$/turbo. The result shows that loss coefficient is affected by tip clearance length and compressor has proper tip clearance length. It is possible to decrease loss by selecting apt tip clearance length.

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Aging model for Al-Mg-Si forged part (Al-Mg-Si 단조품의 시효 모델)

  • Kwon Y.-N.;Lee Y.-S.;Lee J.-H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.307-310
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    • 2005
  • Ageing behavior of the Al-Mg-Si alloy was modeled for the use of optimization of Al forging product. Typical precipitates of Al-Mg-Si alloy are a wide variety of metastable phases (e.g. GP zones, $\beta',\beta'$). These rod shaped particles take a role to hinder the dislocation movement. The precipitation sequence in Al-Mg-Si alloys is quite complex and the strength of precipitate particles differs with the ageing condition. In the present study, the ageing behavior of Al-Mg-Si alloy was investigated by using an industrial grade Al 6061 alloy forged product, which was a perform for an Al impeller for turbo charger. The precipitate hardening models by Esmaeili's approach were used for the analysis of ageing behavior.

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Numerical Study on the Variation of Axial Thrust of Rotating Disc with Pump-Out Vane (POV가 부착된 회전 원판의 축추력 변화에 관한 연구)

  • Seong Seong-Mo;Kang Shin-Hyoung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.30 no.3 s.246
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    • pp.230-237
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    • 2006
  • Flows in the cavity with pump out vane are calculated using the CFX-Tascflow CFD code. flow calculations are performed for different values of vane height, numbers, leakage flow rate, and rotational speed. The flow is very complex and three dimensional with strong vortex and leakage flow over the vane. The variations of pressure coefficient and K-factor with these parameters and resulting effects on the thrust and torque are studied. The present study contributes to showing the capability of flow simulation of back cavity with pump-out vane. The calculated results are good enough to be used back cavity design.

Mixed-Flow Pump Impeller-Diffuser Optimization Method by Using CFX and HEEDS (CFX 와 HEEDS 를 이용한 사류펌프 임펠러-디퓨저 최적화방법)

  • Lee, Yong Kab;Park, In Hyung;Shin, Jae Hyok;Kim, Sung;Lee, Kyoung Yong;Choi, Young Seok
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.10
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    • pp.831-842
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    • 2015
  • An optimization process was developed to improve mixed-flow pump performance. The optimization process was combined with CFX (a computational fluid dynamics (CFD) code) and HEEDS (an optimization code). CFX is a widely used CFD software for turbo machinery, whereas HEEDS, which uses the SHERPA algorithm, is a newly introduced optimization code. HEEDS can use a large number of optimization variables; thus, it is possible to effectively consider interaction effects. In this paper, an impeller model, which is already optimized with design of experiments (DOE), is used as the base model. The optimization process developed in this paper shows an improved design within an acceptable timeframe.

Application of Generalized Experimental Data Correlation in Centrifugal Compressor Design (원시험 데이터 일반화를 적용한 원심압축기 설계)

  • Cho, Gyu-Sik;Kim, Jin-Han;Yang, Soo-Seok;Lee, Dae-Sung;Mileshin, Victor I.
    • The KSFM Journal of Fluid Machinery
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    • v.3 no.4 s.9
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    • pp.38-43
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    • 2000
  • Recently, KARI(Korea Aerospace Research Institute, Korea) and CIAM(Central Institute of Aviation Motors, Russia) have made an effort in developing a centrifugal compressor for a small gas turbine engine as part of a collaboration program. This compressor has been designed as a sub-component for an axial-centrifugal compression system for a small turbo-shaft engine aiming adiabatic efficiency higher than 0.81. The geometrical design requirement imposes restrictions to have high inlet hub-to-tip ratio and inlet swirl flow. In this study, the compressor has been designed using the generalized experimental data established from those compressors having pressure ratio of 3.7 to 5. From this generalized empirical correlation, desirable values of design parameters could be obtained. Subsequently, quasi-3D and 3D viscous flow analyses have been performed to ensure the adopted methodology. It is expected that the centrifugal compressor provides total pressure ratio of 4.89, corrected mass flow-rate of 1.64kg/sec, and adiabatic efficiency of 0.815 with inlet hub-to-tip ratio of 0.641. These relatively high total pressure ratio and inlet hub-to-tip ratio are the main distinctive features in this design. Besides, one of the main features of this centrifugal compressor is the adoption of a double-row bladed diffuser to effectively decelerate the transonic flow leaving the impeller. The compressor has been manufactured and will be tested in the near future.

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A Study of Aerodynamic Design of a Radial Turbine for BOP of MCFC Fuel Cell System (연료전지 BOP용 구심터빈 공력설계에 관한 연구)

  • Choi, Bum-Seog;Ahn, Kook-Young;Park, Moo-Ryong
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.531-534
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    • 2006
  • This study is concerned with radial turbine design and performance improvement of a turbo generator system, which is used for maximizing performance of a 250kW MCFC fuel cell system. A preliminary design of a radial turbine has been performed under the thermodynamic and fluid-dynamic conditions determined by a cycle analysis of the MCFC BOP system. Basic demensions are determined by a meanline analysis and calculation of radial variation at the exit of the turbine. The turbine impeller is designed and modified by iterative processes of three dimensional flow analysis.

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An Experimental Study on the Performance of the Vertical-Axis Wind Turbine (수직축 풍력터빈 성능개선에 관한 실험적 연구)

  • Kim, Byung-Kook;Kim, Young-Ho;Song, Woo-Seog;Lee, Seung-Bae;Nam, Sang-Kyu;Kim, Sa-Man
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.3 s.42
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    • pp.17-24
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    • 2007
  • This paper presents the design procedure of a vertical wind turbine named jet-wheel-turbo turbine and the numerical and experimental verifications. The design parameters such as the rotor inlet angle, the diameter-to-hub ratio, the inlet guide outlet angle and the solidity were optimized to maximize the energy transfer, and to further increase the turbine efficiency by applying the side guide vane and the side opening to the rotor. The maximum power coefficient of 0.59, which is much higher than the ever-designed three-bladed horizontal turbines, was experimentally obtained when the optimal inlet- and side-guide vanes were installed and both sides of the rotor were 80% opened. The maximum power coefficients occur at the tip speed ratio ranging between 0.6 and 0.7. This vertical-axis turbine model can be applied to the large-scale power generation system with the speed and torque control algorithm for the specified wind characteristics.