• Journal of the Korean Society of Industry Convergence
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• v.25 no.5
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• pp.889-898
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• 2022

In this study, sand casting process was applied to manufacture a large aluminum turbo-type fan used for tank powerpack. To apply the sand casting method, the turbo fan was reverse engineered, and after designing three gating systems, the optimal gating system design was selected by performing casting simulation. In the case of the bottom up-gating system, there is a significant temperature loss of the molten alloy during blade filling. When the molten alloy is completely filled into the sand mold, the blade upper tip and front shroud are below the liquidus temperature. In the case of the top down-gating system, molten alloy scattering occurs, but the temperature loss while the blade is filled is smaller than that of the bottom up type. And after the inflow of molten alloy into the mold is completed, the blade upper tip and front shroud are higher than the liquidus temperature. A sand mold was manufactured with the top down-gating system and the casting process was performed. The fan was made perfectly in appearance without any unfilled parts.

• Journal of Power System Engineering
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• v.20 no.6
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• pp.71-79
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• 2016

This paper introduces the design method of the centrifugal turbo fan and the process of developing the design program of it. The developed design program confirmed the applicability by experimental performance data. Here, we proposed new velocity coefficients and considered various losses such as impeller inlet loss, vane passage flow loss, casing pressure loss, recirculation loss power, and disk friction loss power. Especially, the inlet and outlet widths of the impeller were newly determined by reflecting the experimental results. As a result, this fan design program shows a good performance result regardless of the types of impeller and is expected to be a very useful design tool.

• Journal of Industrial Technology
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• v.29 no.B
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• pp.41-45
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• 2009

The new cooling fan for various parts & equipments of KTX is developed and evaluated to improve fan performance and durability. The characteristic curve of the developed fan is obtained according to KSB 6311 of performance test regulation. 70 degree of the installation angle of blade makes the fan to produce a maximum flow rate. This angle is found out through trial-error and is confirmed through the verification test. In order to improve the blade strength, the blade is produced by a draw forming. The adoption of AL50 reduces a fan weight by 6 kg. The new blade makes a static pressure 170 (mmAq), a discharge rate $140(m^3/min)$, a rotational speed 2886 (rpm) at the power 10 kw. which results 54% of the static pressure improvement relative to the original blade.

• 유체기계공업학회:학술대회논문집
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• 2001.11a
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• pp.63-68
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• 2001

A numerical analysis to predict the flow characteristics in turbo fan for vacuum cleaner has been performed by using CFD. The rotating reference frame method is applied to compute the impeller-diffuser interaction and the characteristics of two models, 460 and 380, are calculated for various rotating speeds and flow rates. The flow in impeller, diffuser and return channel is assumed as steady and compressible. STAR-CD with k- $\epsilon$ turbulence model is used to solve the Navier-Stokes equations. Computed relative velocity, absolute pressure and flow angles are shown and compared with measurement results. The good agreement between the predictions and measurement results confirms the validity of this study.

• Journal of Power System Engineering
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• v.1 no.1
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• pp.51-60
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• 1997

In this paper, we investigated the heating performance and the basic characteristics required for normal combustion of kerosene fan heater. And also the iso-velocity contours and the iso-temperature contours of hot gas discharged from the exit of kerosene fan heater were analyzed. The experiment was carried out with kerosene fan heater attached to the blow-down-type subsonic wind tunnel with a test section of $240mm{\times}240mm{\times}1200mm$. The purpose of this paper was to obtain the basic data for new design from conventional kerosene fan heater. Consequently it was found that (i) the pressure ratio $P_2/P_1$ had a comparatively constant value of 0.844 according to the increase of the revolution of turbo fan, (ii) the primary excess air ratio had a range of $0.84{\sim}1.11$ during normal combustion, and (iii) the heating performance of kerosene fan heater had a range of $1,494{\sim}3,852kcal/hr$.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.17 no.3
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• pp.268-276
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• 2005

The aim of this paper is to suggest one efficient method for the various requirements of performance during the process designing and producing an impeller. The study considers that the revisions of a pitch angle of an impeller at an axial turbo fan affect an air flow rates and a static pressure rise. The axial turbo fan specified with the 250 Pa maximum static pressure and 1300 CMH fan air flow rates was tested and analyzed by CFD. The Numerical results show that the air flow rates are calculated to 1,175 CMH, 1,223 CMH, 1,270 CMH, 1,340 CMH and 800 CMH in cases that the pitch angles are $44^{\circ},\;49^{\circ},\;54^{\circ},\;59^{\circ},\;and\;64^{\circ}$ respectively. Also the static pressure rises are shown to 108 Pa, 122Pa, 141 Pa, 188 Pa and 63 Pa at the same cases. The air flow rate is increased linearly according to the changes of the pitch angle from $44^{\circ}\;to\;59^{\circ}$ and the maximum air flow rate passing the impeller is increased to $13\%$ over at the case of $59^{\circ}$ pitch angle compared with the reference case of $54^{\circ}$ pitch angle. The static pressure rise is increased linearly according to the changes of the pitch angle from $44^{\circ}\;to\;54^{\circ}$, too. The static pressure rise at the $59^{\circ}$ pitch angle is increased to $33\%$ over compared with the $54^{\circ}$ pitch angle. The result shows that the revisions of pitch angle make the static pressure rise increase widely. However the air flow rates and the static pressure rise at the $64^{\circ}$ pitch angle are suddenly decreased because of over-changed pitch angle.

• 유체기계공업학회:학술대회논문집
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• 2000.12a
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• pp.99-103
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• 2000

This paper describes the development of standard series for turbo blowers. In mass production system, it is very required to standardize blowers to improve the productivity of ordering, estimating, manufacturing. To standardize blowers, we performed researches on the effects of $b_1$(impeller inlet width), $b_2$(impeller outlet width), ${\beta}_1$(blade inlet angle), ${\beta}_2$(blade outlet angle), Z(number of blades) of impellers and geometry of casing experimentally. Through this study, we chose the several best model of turbo blowers with high efficiency and low noise, which represent each specific speed series 63, 80, 100, 125, 160, 200, 250, 315. After the development of such standardized blowers, the test results are used to prepare the fan geometry and performance database for a selection software.

• The KSFM Journal of Fluid Machinery
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• v.6 no.4 s.21
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• pp.14-20
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• 2003

In this study an analysis of the flow characteristics in three types of turbo-fans for a vacuum cleaner was performed by using CFD. The characteristics of three models calculated for various rotating speed for flow rates are obtained and compared with measured data. The mixing plane approach is applied to compute the flow between impeller and diffuser. The results show that the model that is modified to reduce fan noise gives stable flow characteristics in operating range than the original model, with both models show similar performance characteristics at the range of high flow rate. Since in the modified model it takes much longer for an impeller blade to pass a diffuser blade than in the original model, and the peak pressure at BPF can be relieved, it is anticipated that the modified model give much lower noise level with similar performance than the original one, which remains to be verified by unsteady computation and measurements. The good agreement between the predictions and measurement results confirms the validity of this study.

• Proceedings of the KSME Conference
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• 2002.08a
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• pp.631-634
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• 2002

The study of the flow characteristics in two types of turbo-fans for a vacuum cleaner was performed in a previous study. In present study an analysis of a new modified model to reduce fan noise was performed by using CFD. The characteristics of three models calculated for various rotating speeds and flow rates are obtained and compared with available measured data. The results show that the modified model gives stable flow characteristics in operating range than the original model, while both models show similar performance characteristics at the range of high flow rate. Since in the modified model it takes much longer for an impeller blade to pass a diffuser blade than in the original model, and thus the peak pressure at BPF can be relieved, it is anticipated that the modified model gives much lower noise level with similar performance than the original one, which remains to be verified by unsteady computation and measurements.

• International Journal of Aeronautical and Space Sciences
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• v.15 no.4
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• pp.434-443
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• 2014

A turbo fan engine performance analysis and the optimization using particle swarm optimization(PSO) algorithm have been conducted to investigate the effects of major performance design parameters of an aircraft gas turbine engine. The FJ44-2C turbofan engine, which is widely used in the small business jet, CJ2 has been selected as the basic model. The design parameters consists of the bypass ratio, burner exit temperature, HP compressor ratio, fan inlet mass flow, and nozzle cooling air ratio. The sensitivity analysis of the parameters has been evaluated and the optimization of the parameters has been performed to achieve high net thrust or low specific fuel consumption.