• 한국추진공학회:학술대회논문집
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• 한국추진공학회 2008년도 제30회 춘계학술대회논문집
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• pp.5-8
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• 2008

본 연구는 지난 연구에 이어서 핸드피스 터빈 형상에 따른 유동특성 및 성능을 수치해석을 이용하여 연구하였다. 정상상태 방법 중 하나인 프로즌 로터 방식을 이용하여 노즐 중심선과 터빈 로터사이의 여러 각도에 따라 계산하였다. 평평한 모양, 오목한 형상, 갈매기 모양 등 3가지 터빈 로터 형상의 특성을 분석하였다. 추가적으로, 가장 성능이 좋은 로터 모양에 있어서 다른 반사각으로 계산을 하였다.

• 한국유체기계학회 논문집
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• 제7권6호
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• pp.15-20
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• 2004

Numerical analysis of the partial admission turbine in the KARI turbopump has been performed. Flow field of the partial admission turbine is intrinsically unsteady and three dimensional. To avoid heavy computational efforts, the frozen rotor method is adopted in computation and compared with the mixing plane approach. The frozen rotor method can represent the variation of a flow field along the circumferential direction of rotor blades, which have the different relative positions to the nozzle with one another. It also illustrates the wake loss mechanism starting from the lip of a nozzle, which is not captured in the mixing plane method. The frozen rotor method has proven to be an efficient tool for the design of a partial admission turbine.

• KEPCO Journal on Electric Power and Energy
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• 제7권2호
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• pp.269-275
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• 2021

The turbine rotor, one of the main facilities in a power plant, it generates electricity while rotating at 3600 RPM. Because it rotates at high speed, it requires careful management because high vibration occurs even if it is deformed by only 0.1mm. However, bending occurs due to various causes during turbine operating. If turbine rotor bending occurs, the power plant must be stopped and repaired. In the past, straightening was carried out using a heating torch and furnace in the field. In case of straightening in this way, it is impossible to proceed systematically, so damage to the turbine rotor may occur and take long period for maintenance. Long maintenance period causes excessive cost, so it is necessary to straighten the rotor by minimizing damage to the rotor in a short period of time. To solve this problem, we developed a turbine rotor straightening equipment using high-frequency induction heating equipment. A straightening was validated for 500MW HIP rotor, and the optimal parameters for straightening were selected. In addition, based on the experimental results, finite element analysis was performed to build a database. Using the database, a straightening amount prediction model available for rotor straightening was developed. Using the developed straightening equipment and straightening prediction model, it is possible to straightening the rotor with minimized damage to the rotor in a short period of time.

• Journal of Mechanical Science and Technology
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• 제15권2호
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• pp.152-159
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• 2001

In this paper it is intended to set-up a sound model of the 60,000rpm 100kW prototype APU gas turbine rotor-bearing system, and particularly to investigate the influences of the tie shaft on the rotordynamic characteristics of the entire APU gas turbine rotor-bearing system, employing the dual shaft model. Firstly, a mock-up APU rotor has been constructed to test and verify the model. Analytical natural frequency results have agreed with the corresponding modal test ones to within 5% difference. Then, the rotordynamic characteristics of the prototype APU rotorbearing system have been investigated. Natural vibration and unbalance response analyses results have shown that the inner tie shaft resonance can cause high enough vibration of the outer main rotor shaft. This could be a concern as the rotor journals operate on very thin air film at high speed. It is concluded as a conservative design practice that the inner tie shaft should be explicitly modeled in the rotordynamic analysis of the APU rotor-bearing system.

• 동력기계공학회지
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• 제15권5호
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• pp.22-29
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• 2011

In this study, the damage mechanism of large scale steam turbine due to water induction was analyzed and recovery characteristics were reviewed. A turbine consists of the rotating rotor and the stationary casing, and the clearance between them is very small for the efficiency enhancement. If water induction, while relatively cold steam or water is introduced into turbine, occurs, the considerable humping is caused at the casing near the initial water induction point and that induces the rubbing between rotor and casing. Finally, it leads to the catastrophic failure. Bowed rotor has the different characteristics in the recovery depending on damage degree. The elastic deformation due to light rubbing is recovered by turning the rotor with 3 rpm under normal operation condition, but most plastic deformation due to rubbing deforms the local microstructure and that results in permanent deformation which could not be recovered under normal operation condition. Bowed rotor has diverse characteristics depending on the recovery method, and the method is empirical and needs the cutting edge technology. Careful recovery treatment of the rotor will eliminate the risks and secure the high quality rotor similar to new rotor. If any critical error is made during the recovery, the rotor would not be recovered permanently and it should be scrapped.

• 한국추진공학회:학술대회논문집
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• 한국추진공학회 2006년도 제26회 춘계학술대회논문집
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• pp.331-336
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• 2006

초음속 터빈의 로터와 노즐사이의 간극은 터빈의 성능과 운전의 안정성에 직접적인 영향을 미치게 된다. 본 연구에서는 30톤급 개방형 액체로켓엔진용 터보펌프의 구동원으로 개발된 초음속 터빈에 대하여 노즐과 로터의 간극이 변화된 형상을 구현하고 이에 대한 계산을 수행한 후 그 결과를 분석하였다. 계산결과로부터 노즐-로터 간극이 증가함에 따라 이 영역에서의 전압력 손실이 증가하고 이에 따른 터빈 성능이 감소함을 확인하였다.

• 열처리공학회지
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• 제11권1호
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• pp.54-61
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• 1998

Since Cr-Mo-V steel has excellent fracture and creep properties at elevated temperature, they are extensively used as steam turbine components such as the turbine rotor. However, the turbine rotor steel used to suffer material degradation during long term service. Therefore, the assessment of the safety and residual life of the turbine rotor is periodically required during service. One of the most convenient techniques for that is the hardness method mainly due to its simplicity and nondestructive characteristics. In this research, six specimens with different aging times of turbine rotor steel were artificially prepared by an isothermal heat treatment at $630^{\circ}C$. The micro Vickers hardnesses of specimens were measured at room temperature. The relationships between the fracture properties and the hardness ratio were investigated. And also an indirect method to evaluate the residual life of degraded turbine rotor was proposed based on the micro Vickers hardness measurement.

• International Journal of Fluid Machinery and Systems
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• 제6권4호
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• pp.170-176
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• 2013

Counter Rotating Turbine (CRT) is an axial turbine with a nozzle followed by a rotor and another rotor that rotates in the opposite direction of the first one. Axial spacing between blade rows plays major role in its performance. Present work involves computationally studying the performance and flow field of CRT with axial spacing of 10, 30 and 70% for different mass flow rates. The turbine components are modeled for all the three spacing. Velocity, pressure, entropy and Mach number distributions across turbine stage are analyzed. Effect of spacing on losses and performance in case of stage, Rotor1 and Rotor2 are elaborated. Results confirm that an optimum axial spacing between turbine components can be obtained for the improved performance of CRT.

• 한국추진공학회:학술대회논문집
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• 한국추진공학회 2011년도 제37회 추계학술대회논문집
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• pp.325-330
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• 2011

동익 오버랩은 축류 터빈의 성능향상을 위해 적용되며, 동익의 익단과 익근에 추가적인 높이를 적용함으로써 충분한 유로를 확보할 수 있다. 특히, 초음속 터빈에서는 동익 유로에서 의 질식 가능성을 줄이며, 설계 압력비를 구현할 수 있도록 한다. 하지만 동익 오버랩을 적용하면, 펌핑손실, 확산손실 등의 추가적인 손실이 동반된다. 따라서 터빈 성능향상을 최대화하기 위해 최적화 기법을 적용하였으며, 최적화 과정의 효율성을 위해 근사 최적화 기법을 사용하였다. 설계변수는 동익 오버랩의 형상변수이다. 연구결과를 통해, 최적화된 동익 오버랩에 의한 상당한 터빈 성능향상을 확인할 수 있었다.

• 한국추진공학회:학술대회논문집
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• 한국추진공학회 2004년도 제22회 춘계학술대회논문집
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• pp.861-866
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• 2004

A numerical flow analysis has been performed on the partial admission turbine of KARI turbopump to support the aerodynamic and structural dynamic assessments. The flow-field in a partial admission turbine is essentially three dimensional and unsteady because of a tip clearance and a finite number of nozzles. Therefore the mixing plane method is generally not appropriate. To avoid heavy computational load due to an unsteady three dimensional calculation, a frozen rotor method was implemented in steady calculation. It adopted a rotating frame in the grid block of a rotor blade by adding some source terms in governing equations. Its results were compared with a mixing plane method. The frozen rotor method can detect the variation of flow-field dependent upon the blade's circumferential position relative to the nozzle. It gives a idea of wake loss mechanism starting from the lip of a nozzle. This wake loss was assumed to be one of the most difficult issues in turbine designers. Thus, the frozen rotor approach has proven to be an efficient and robust tool in design of a partial admission turbine.