• Title/Summary/Keyword: Turbine Design

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Development of the Rotary Electrostatic Painting Equipment with High Transfer Efficiency (높은 도착효율을 가지는 회전형 정전 도장기기의 개발)

  • Lee, Chan;Cha, Sang-Won;Ho, Kwang-Il
    • The KSFM Journal of Fluid Machinery
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    • v.7 no.6 s.27
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    • pp.7-14
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    • 2004
  • A new electrostatic rotary atomizing painting equipment using air turbine was developed for high transfer efficiency. Based on the overall design requirements of painting equipment, basic design specifications of the equipment parts such as air turbine and atomizing disk ate defined from the present conceptual design model. Air turbine is designed with the section profile of NACA airfoil, and its internal flow field is analyzed by commercial CFD code. Atomizing disk is designed to achieve the ligament type spray of paint with the use of visualization technique. Various experiments and tests are conducted to investigate the spray and the transfer characteristics of newly-designed painting equipment, and the measurement results are compared with the those of conventional painting equipments. The comparison results show the present painting equipment is superior to the conventional ones in the aspects of transfer efficiency and coating surface characteristics.

Design of the recuperator for the gas turbine/fuel cell hybrid power generating system (가스터빈/연료전지 혼합발전 시스템의 열교환기 설계)

  • Kwak, Jae-Su;Yang, Soo-Seok;Lee, Dae-Sung
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.2105-2110
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    • 2004
  • Plate-fin type recuperators for the gas turbine/fuel cell hybrid power generating system were designed using commercial design software, MUSE. Heat transfer efficiency and total pressure drop in the recuperator were calculated to confirm required recuperator performance. Both counter flow and cross flow type plate-fin recuperators were designed. Results show that the counter flow type has higher efficiency and short core length, but the cross flow type is simpler to construct because the cross flow type does not need additional distributors. Two or three headers for the each recuperator core will be designed and tested to evaluate best header design. The designed recuperators and headers which will be designed later will be constructed, tested, and used in gas turbine/fuel cell hybrid power generating system.

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A Study on Design of Wind Turbine Blade and Aerodynamic Analysis (수평축 풍력터빈 블레이드의 공력해석 및 설계에 관한 연구)

  • Kim, J.H.;Kim, B.S.;Yoon, S.H.;Lee, Y.H.
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.631-638
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    • 2003
  • The wind turbine blade is the equipment converted wind into electric energy. The effect of the blade has influence of the output power and efficiency of wind turbine. The design of blade is considered of lift-to-drag ratio, structure, a condition of process of manufacture and stable maximum lift coefficient, etc. This study is used the simplified method for design of the aerodynamic blade and aerodynamic analysis used blade element method. This process is programed by delphi-language. The program has any input values such as tip speed ratio, blade length, hub length, a section of shape and max lift-to-drag ratio. The program displays chord length and twist angle by input value and analyzes performance of the blade.

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Flow Factor Prediction of Centrifugal Hydraulic Turbine for Sea Water Reverse Osmosis (SWRO)

  • Ma, Ying;Kadaj, Eric;Terrasi, Kevin
    • International Journal of Fluid Machinery and Systems
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    • v.3 no.4
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    • pp.369-378
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    • 2010
  • The creation of the hydraulic turbine flow factor map will undoubtedly benefit its design by decreasing both the design cycle time and product cost. In this paper, the geometry and flow variables, which effectively affect the flow factor, are proposed, analyzed and determined. These flow variables are further used to create the operating condition maps by using different model approaches categorized into Response Surface Method (RSM) and Artificial Neural Network (ANN). The accuracies of models created by different approaches are compared and the performances of model approaches are analyzed. The influences of chosen variables and the combination of Principle Component Analysis (PCA) and model approaches are also studied. The comparison results between predicted and actual flow factors suggest that two-hidden-layer Feed-forward Neural Network (FFNN), and one.hidden-layer FFNN with PCA has the best performance on forming this mapping, and are accurate sufficiently for hydraulic turbine design.

A Study of the Second Stage Effect on a Partially Admitted Small Turbine (부분분사에서 작동하는 소형터빈에서 두 번째 단의 효과에 관한 연구)

  • Cho, Chong-Hyun;Cho, Bong-Soo;Choi, Sang-Kyu;Cho, Soo-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.9
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    • pp.898-906
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    • 2008
  • A tested turbine consists of two stages, and an axial-type and a radial-type turbine are applied to the first and second stage, respectively. The mean diameter of the axial-type turbine rotor is 70 mm, and the outer diameter of the radial-type turbine is 68mm at the inlet. In this experiment, an axial-type turbine, two different radial-type turbines, and three different nozzle flow angles are applied to find the optimal design parameters. To compare the turbine performance, the net specific output torque is evaluated. The test results show that the nozzle flow angle on the first stage is a more important parameter than other design parameters for partially admitted small turbines to obtain high operating torque. For a 3.4% partial admission rate, the net specific output torque is increased by 13% with the addition of a radial-type rotor to the second stage when the turbine operates at $75^{\circ}$ nozzle flow angle.

Aerodynamic Rig Test of Radial Turbine for APU (APU용 구심터빈의 공력리그시험)

  • Kang, Jeong-Seek;Lim, Byeung-Jun;Ahn, Iee-Ki
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.1
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    • pp.1-7
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    • 2013
  • An aerodynamic rig test of a radial turbine for an auxiliary power unit (APU) was performed at a high-temperature turbine test facility at the Korea Aerospace Research Institute. The pressure ratio, Mach number, and flow coefficient in the rig test are the same as those under normal engine operation conditions. The design pressure ratio is 3.096, design test speed is 34909 rpm, and turbine inlet temperature is $160^{\circ}C$. The turbine has airfoil-type nozzles, and the diameter of the turbine wheel is 175.74 mm. The turbine map is experimentally measured, and the detailed flow at the turbine inlet is measured. The pressure distribution in the nozzle at both the hub and the shroud sides and the pressure distribution along the shroud casing of the turbine wheel were measured, and this confirmed that the expansion process in the turbine wheel is acceptable.

Computational Analysis of an Inverted-type Cross-flow Turbine for Ultra-low head Conditions (전산유체역학을 이용한 초저낙차 상황에서의 도립형 횡류수차의 해석 및 설계 최적화)

  • Ham, Sangwoo;Ha, Hojin;Lee, Jeong Wan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.4
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    • pp.76-86
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    • 2019
  • The cross-flow turbine is a key hydraulic power system that is widely due to low costs, high efficiency, and low maintenance. In particular, the cross-flow turbine considered as the most suitable turbine for low head situations as it is known to operate down to 5 m of water head. However, the conventional cross-flow turbine is unsuitable for ultra-low head situations with less than a 3 m water head. In this study, we propose an inverted-type cross-flow turbine to overcome the limitations of conventional cross-flow turbines under ultra-low head situations. First, we described the limitations of conventional turbines and suggested a new turbine for the ultra-low head circumstances. Second, we investigated the performance of the new turbine using CFD analysis. Results demonstrated the effects of the design parameters, such as number of blades and rotor diameter ratio, on the performance of the suggested turbine. As a result, we developed an inverted-type cross-flow turbine with up to 60% efficiency under low water head conditions.

Program Development for Design and Part Load Performance Analysis of Single-Shaft Gas Turbines (단축가스터빈의 설계점 및 부분부하 성능해석 프로그램 개발)

  • Kim, Dong-Seop;No, Seung-Tak
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.20 no.7
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    • pp.2409-2420
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    • 1996
  • This paper describes the development of a general program for the design and part load performance analysis of single-shaft-heavy-duty gas turbines. Efforts are made to fully represent the real component features by the characteristic models and special emphasis is put on the modeling of cooled turbine stages. The design analysis routine is applied to simulate the performance of current gas turbines and its appropriateness for system analysis is validated. Meanwhile, the component parameters of real engines which describe the technology level are obtained. The program is extended to predicting the part load operation of gas turbines with the aid of models for the off-design characteristics of compressor, turbine and other main components. Part load simulation can be carried out only with limited numbers of input data. It is demonstrated that the program accurately estimates the part load characteristics of real turbines.

Cogging Torque Reduction in Permanent-Magnet Brushless Generators for Small Wind Turbines

  • Chung, Dae-Won;You, Yong-Min
    • Journal of Magnetics
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    • v.20 no.2
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    • pp.176-185
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    • 2015
  • We present the design optimization of the magnetic pole and slot design options that minimize the cogging torque of permanent-magnet (PM) brushless generators for small wind turbine generators. Most small wind-turbines use direct-driven PM generators which have the characteristics of low speed and high efficiency. Small wind-turbines are usually self-starting and require very simple controls. The cogging torque is an inherent characteristic of PM generators, and is mainly caused by the generator's geometry. The inherent the cogging torque can cause problems during turbine start-up and cut-in in order to start softly and to run a power generator even when there is little wind power during turbine start-up. Thus, to improve the operation of small turbines, it is important to minimize the cogging torque. To determine the effects of the cogging torque reductions, we adjust the slot opening width, slot skewing, mounting method of magnets, magnet shape, and the opening and combinations of different numbers of slots per pole. Of these different methods, we combine the methods and optimized the design variables for the most significant design options affecting the cogging torque. Finally, we apply to the target design model and compare FEA simulation and measured results to validate the design optimization.

Advanced Tools for Modeling, Design and Optimization of Wind Turbine Systems

  • Iov Florin;Hansen Anca Daniela;Jauch Clemens;Sorensen Poul;Blaabjerg Frede
    • Journal of Power Electronics
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    • v.5 no.2
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    • pp.83-98
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    • 2005
  • As wind turbine technology and control has advanced over the last decade, this has led to a high penetration of wind turbines into the power system. Whether it be for a large wind turbine or an offshore wind farm with hundreds of MW power capacity, the electrical system has become more and more important in controlling the interaction between the mechanical system of the wind turbine and the main power system. The presence of power electronics in wind turbines improves their controllability with respect not only to its mechanical loads but also to its power quality. This paper presents an overview of a developed simulation platform for the modeling, design and optimization of wind turbines. The ability to simulate the dynamic behavior of wind turbines and the wind turbine grid interaction using four simulation tools (Matlab, Saber, DIgSILENT and HAWC) is investigated, improved and extended.