• Title/Summary/Keyword: Tungsten Alloy

Search Result 186, Processing Time 0.02 seconds

Assessment of Tribological Characteristics of CoCrW and CoCrMo Alloys (CoCrW와 CoCrMo 합금의 트라이볼로지 특성 평가)

  • Kwon, Dong-Gyun;Oh, Se-Jin;Chung, Koo-Hyun
    • Tribology and Lubricants
    • /
    • v.38 no.4
    • /
    • pp.162-169
    • /
    • 2022
  • Cobalt-chromium (CoCr)-based alloys have been used for wear applications because of their excellent mechanical properties and wear resistance. With growing concern over environmental problems, CoCr alloys are expected to be used for various tribological applications in degraded lubrication states. To expand the applicability of the materials, data should be accumulated across a broad spectrum of experimental parameters. In this work, the friction and wear characteristics of cobalt-chromium-tungsten (CoCrW) and cobalt-chromium-molybdenum (CoCrMo) alloys are investigated experimentally. The tests are conducted using a pin-on-reciprocating-plate tribotester in dry lubrication. CoCrW and CoCrMo are used as pin and plate materials to investigate the effect of the counter material. The results show that the friction coefficients between CoCrW and CoCrMo generally range from 0.4 to 0.5. The friction coefficient between the CoCrW pin and plate is found to be slightly small. However, the total wear between the CoCrW pin and plate is found to be the largest. In contrast, the total wear between the CoCrW pin and plate is relatively small. Furthermore, CoCrW may cause a faster wear progression of CoCrMo, especially for the case in which CoCrMo is used as the pin material. The results of this work provide a better understanding of the tribological properties of CoCrW and CoCrMo alloys. In addition, this work provides a practical guideline for the use of CoCrW and CoCrMo from the tribological design viewpoint.

Manufacturing and testing of flat-type divertor mockup with advanced materials

  • Nanyu Mou;Xiyang Zhang;Qianqian Lin;Xianke Yang;Le Han;Lei Cao;Damao Yao
    • Nuclear Engineering and Technology
    • /
    • v.55 no.6
    • /
    • pp.2139-2146
    • /
    • 2023
  • During reactor operation, the divertor must withstand unprecedented simultaneous high heat fluxes and high-energy neutron irradiation. The extremely severe service environment of the divertor imposes a huge challenge to the bonding quality of divertor joints, i.e., the joints must withstand thermal, mechanical and neutron loads, as well as cyclic mode of operation. In this paper, potassium-doped tungsten (KW) is selected as the plasma facing material (PFM), oxygen-free copper (OFC) as the interlayer, oxide dispersion strengthened copper (ODS-Cu) alloy as the heat sink material, and reduced activation ferritic/martensitic (RAFM) steel as the structural material. In this study, a vacuum brazing technology is proposed and optimized to bond Cu and ODS-Cu alloy with the silver-free brazing material CuSnTi. The most appropriate brazing parameters are a brazing temperature of 940 ℃ and a holding time of 15 min. High-quality bonding interfaces have been successfully obtained by vacuum brazing technology, and the average shear strength of the as-obtained KW/Cu and ODS-Cu alloy joints is ~268 MPa. And a fabrication route for manufacturing the flat-type divertor target based on brazing technology is set. For evaluating the reliability of the fabrication technologies under the reactor relevant condition, the high heat flux test at 20 MW/m2 for the as-manufactured flat-type KW/Cu/ODS-Cu/RAFM mockup is carried out by using the Electron-beam Material testing Scenario (EMS-60) with water cooling. This paper reports the improved vacuum brazing technology to connect Cu to ODS-Cu alloy and summarizes the production route, high heat flux (HHF) test, the pre and post non-destructive examination, and the surface results of the flat-type KW/Cu/ODS-Cu/RAFM mockup after the HHF test. The test results demonstrate that the mockup manufactured according to the fabrication route still have structural and interfacial integrity under cyclic high heat loads.

Analytical Study on Durability due to the Load of Artificial Knee Joint (무릎인공관절의 하중에 따른 내구성에 관한 해석적 연구)

  • Cho, Jae-Ung
    • Journal of the Korea Convergence Society
    • /
    • v.5 no.2
    • /
    • pp.7-11
    • /
    • 2014
  • The artificial joint is consisted with the upper structure of tungsten alloy steel and the lower part of polyethelene are applied with load. When this joint is applied with load in this study, the load distribution at the joint and the stress distribution of support hole to install the joint are investigated by finite element analysis. These results can be utilized at obtaining the basic material to have the experiment for the real thing. The crack is initiated as the load is concentrated at the end of corner on the upper structure. This behavior is in accord with a case of tissue damage due to the breakage of artificial joint reported at medical science.

Cracking Susceptibility of Laser Cladding Process with Co-Based Metal Matrix Composite Powders (레이저 클래딩 공정 조건이 코발트 합금-텅스텐 카바이드 혼합 코팅층의 균열 발생에 미치는 영향)

  • Lee, Changmin;Park, Hyungkwon;Lee, Changhee
    • Journal of Welding and Joining
    • /
    • v.32 no.6
    • /
    • pp.41-46
    • /
    • 2014
  • In this study, cracking susceptibility of laser cladding was investigated according to the processing parameters such as laser power, scan speed and feeding rate with blended powders of stellite#6 and technolase40s (WC+NiCr). The solidification microstructure of clad was composed of Co-based dendrite structures with ${\gamma}+Cr7C3$ eutectic phases at the dendritic boundaries. The crack propagation showed transgranular fracture along dendritic boundaries due to brittle chrome carbide at the eutectic phases. From results of fractography experiments, the fracture surface was typical cleavage brittle fracture in the clad and substrate. The number of clad cracks, caused by a tensile stress after the solidification, increased with increase of laser power, scan speed and feeding rate. Increase of the laser power caused large pores by facilitating WC decarburizing reaction. And the pores affected increase of crack susceptibility. High scan speed caused increment of clad cracks due to thermal stress and WC particle fractures. Also, increase of the feeding rate accompanied an amount of WC particles causing crack initiation and decarburizing reaction.

Properties of Friction Welding of Dissimilar Metals WCu-Cu Weld for Electrical Contact Device (전기접점용 이종금속 WCu-Cu 접합재의 마찰압점 특성)

  • An, Yong-Ho;Yun, Gi-Gap;Min, Taek-Gi;Han, Byeong-Seong
    • The Transactions of the Korean Institute of Electrical Engineers C
    • /
    • v.49 no.4
    • /
    • pp.239-245
    • /
    • 2000
  • A copper-tungsten sintered alloy(WCu) has been friction-welded to a tough pitch copper (Cu) in order to investigate friction weldability. The maximum tensile strength of the SWu-Cu friction welded joints had cp to 96% of those of the Cu base metal under the condition of friction time 0.6sec, friction pressure 45MPa, upset pressure 125MPa and upset time 5.0sec. And it is confirmed that the tensile strength of friction welded joints are influenced highly by upset pressure rather than friction time. And it is considered that mixed layer was formed in the Cu adjacent side to the weld interface, W particles included in mixed layer induced fracture in the Cu adjacent side to the weld interface and also, thickness of mixed layer was reduced as upset pressure increase.

  • PDF

Effect of atmospheric plasma versus conventional surface treatments on the adhesion capability between self-adhesive resin cement and titanium surface

  • Seker, Emre;Kilicarslan, Mehmet Ali;Deniz, Sule Tugba;Mumcu, Emre;Ozkan, Pelin
    • The Journal of Advanced Prosthodontics
    • /
    • v.7 no.3
    • /
    • pp.249-256
    • /
    • 2015
  • PURPOSE. The aim of this study was to evaluate the effects of atmospheric plasma (APL) versus conventional surface treatments on the adhesion of self-adhesive resin cement to Ti-6Al-4V alloy. MATERIALS AND METHODS. Sixty plates of machined titanium (Ti) discs were divided into five groups (n=12): 1) Untreated (CNT); 2) Sandblasted (SAB); 3) Tribochemically treated (ROC); 4) Tungsten CarbideBur (TCB); 5) APL treated (APL). SEM analysis and surface roughness (Ra) measurements were performed. Self-adhesive resin cement was bonded to the Ti surfaces and shear bond strength (SBS) tests, Ra and failure mode examinations were carried out. Data were analyzed by one-way analysis of variance and chi-squared test. RESULTS. The lowest SBS value was obtained with CNT and was significantly different from all other groups except for APL. The ROC showed the highest SBS and Ra values of all the groups. CONCLUSION. It was concluded that the effect of APL on SBS and Ra was not sufficient and it may not be a potential for promoting adhesion to titanium.

A Study of Characteristic correlation go after the variable of shear process design for Carbon Tool Steel (II) (탄소공구강의 전단설계 변수에 따른 특성 상관관계 연구 (II))

  • Ryu, Gi-Ryoung;Ro, Hyun-Cho;Song, Jae-Son;Park, Chun-dal;Youn, Il-chae
    • Design & Manufacturing
    • /
    • v.6 no.2
    • /
    • pp.90-95
    • /
    • 2012
  • The sheet metal forming proceccing is very important and indispensable in the automotive industry because the accuracy of prsee worked parts is directly related to the automotive quality. But when making mold it is difficult and expensive to modify mold. mold design technology is a critical technology in press plastic working. When design the mold there are lots of variables in press plastic working according to worked material, mold materials, conditions of heat treatment, clearance and so on. Abrasion of mold depends on these kind of conditions and sheared surface which is crucial for quality of product also depends on them. In this study, we conduct research on abrasion loss of mold according to 8, 10 and 12% of clearance for thickness of 1.0mm of worked material out of mold design variables of the products whose worked materials are high carbon steel and carbon tool steel by a practical experiment and perform a comparative evaluation of difference of abrasion loss mold with the alloy tool steel (STD11) and Tungsten Carbide (WC).

  • PDF

The relation between physical/mechanical properties md ballistic properties in several engineering ceramics (세라믹스의 물리/기계적 물성과 방탄물성과의 상관관계 연구)

  • Kim Cheol-soo;Lee Hyung-Bock
    • Composites Research
    • /
    • v.18 no.6
    • /
    • pp.34-39
    • /
    • 2005
  • In this study, we analyzed the relation between physical/mechanical properties and ballistic properties for several engineering ceramics that were expected to use as armor material. After physical/mechanical measurement, we measured ballistic properties about KE(Kinetic Energy, L/D=10.7, tungsten heavy alloy) and HEAT(High Explosive Anti-Tank, K215) projectiles. Increasing Young's modulus/density, hardness/density and flexural strength/density ratios, ballistic properties were generally increased. Especially it appeared that the ballistic property about KE projectile was lineally increased, as HEL/density ratio increased.

Synthesis of Alumina-Silica ceramic armor materials(I) (알루미나-실리카계 세라믹복합체 방탄재료 연구(I))

  • Kim Cheol-soo;Lee Hyung-Bock
    • Composites Research
    • /
    • v.18 no.6
    • /
    • pp.40-47
    • /
    • 2005
  • In this study, we tried to invent ceramic armor material with brilliant ballistic properties by the silica of the high compression-expansion ratio and based on alumina that has the most economical and higher ballistic efficiency. After we choose three compositions, proper sintering temperature for each composition was decided. After physical/mechanical measurement, we measured ballistic properties about KE(Kinetic Energy, L/D=10.7, tungsten heavy alloy) and HEAT(High Explosive Anti-Tank, K215) projectiles. As a result, $46\%\;Al_2O_3\;-\;51\%\;SiO_2$ of three compositions had the highest ballistic efficiency md better properties than alumina.

The Development of the Shunt Guiding Kit for the Proper Positioning of the Proximal Shunt Catheter to the Lateral Ventricle in the Ventriculo-Peritoneal Shunt Operation (뇌실-복강간 단락술에서 Proximal Catheter의 정확한 측뇌실내로의 위치를 위한 Shunt Guiding Kit의 개발)

  • Shin, Yong Sam;kim, Se-Hyuk;Zhang, Ho Yeol;Bae, Ju Yong
    • Journal of Korean Neurosurgical Society
    • /
    • v.30 no.8
    • /
    • pp.981-984
    • /
    • 2001
  • Object : To treat hydrocephalus by ventriculo-peritoneal shunt operation, the correct positioning of the proximal catheter in the ventricle is very important. The purpose of this study was to develop the "shunt guiding kit" for the proper positioning of the proximal shunt catheter to the ventricle in the ventriculo-peritoneal shunt operation. Materials and Methods: The "shunt guiding kit" is made of tungsten alloy and it consists of one frame, two screws and one guider. Through the guider, the proximal shunt catheter operates by mechanically coupling the posterior burr hole to the anterior target point. Results: We have treated three hydrocephalus patients with use of the "shunt guiding kit", and achieved good location of proximal shunt catheters. Conclusion: We developed the "shunt guiding kit" for the proper positioning of the proximal shunt catheter to the ventricle, and this would be very useful for preventing ventriculo-peritoneal shunt malfunction and preventing possible brain injury during the procedures.

  • PDF