• Title/Summary/Keyword: Tube Expansion

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A Study on the Thermal Expansion of FRP tube/flange for improved tightness Characteristics of Polymer Bushing (폴리머 부싱의 기밀성 향상을 위한 FRP tube/flange의 열팽창 특성에 관한 연구)

  • Cho, Han-Goo;Kim, Do-Young;Jeon, Moon-Sik;Kim, Hyun-Ju;Kang, Sung-Ho
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.1438_1438
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    • 2009
  • In this describes the results of a study on the thermal expansion of FRP tube/flange for improved tightness characteristics of polymer bushing. The thermal expansion of FRP tube and flange were investigated. The thermal expansion of flange, FRP tube were studied by TGA, TMA. AS winding tension is increased glass fiber contents was increased in the range of 70.89~78.74 and thermal expansion coefficient was decreased in the range of 29.90~13.50.

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The study on the buckling instability of the expansion tube type crash energy absorber by using the FEM (FEM을 이용한 확관형 충돌에너지 흡수부재의 좌굴불안전성에 관한 연구)

  • Choi, Won-Mok;Jung, Hyun-Sung;Kwon, Tae-Su
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.774-779
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    • 2007
  • The crash energy absorbers used in the trains normally are classified into two types. The first is the structure type, which mainly used in not only the primary structure of train but also the crash energy absorbers at the critical accidents. The second is the module type, which just absorbs the crash energy independently and attached onto the structures of the trains. The expansion tube is widely used as the module type of the crash energy absorbers, especially in the trains that have a heavy mass. Since the crash energy is absorbed by means of expanding the tube in the radial direction, the features of the expansion tube have the uniform load during the compression. As the uniform load remains in sudden impact, the expansion tube is effective to decrease acceleration of passengers when the train accident occur. The buckling instability of the expansion tubes is affected by the boundary conditions, thickness and length of tube. In this study, the effects of the length and thickness of the expansion tubes under the arbitrary load on the buckling are studied using the ABAQUS/standard and ABAQUS/explicit, a commercial finite element analysis program, and then presents the guideline to design the expansion tubes. The analysis processes to compute the buckling load consist of the linear buckling analysis and the nonlinear post-buckling analysis. To analysis the nonlinear post-buckling analysis, the geometry imperfections are introduced by applying the linear buckling modes to nonlinear post-buckling analysis.

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Heat Transfer Characteristics of Fin-Tube Heat Exchanger using Two-Port Tube of Small Inner Diameter by Mechanical Expansion (연결세경관을 이용한 휜관형 열교환기의 기계확관에 의한 전열특성)

  • Lee, Sangmu;Park, Byung-Duck
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.28 no.11
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    • pp.428-433
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    • 2016
  • The fin and tube heat exchanger using a two-port tube has in air-conditioner heat exchanger because heat transfer performance. This study investigates the feasibility of a fin and tube heat exchanger using two-port copper tube by mechanical expansion. The optimum size of the tube-expanding bullet for the heat exchanger using two-port tube was through numerical calculation. The heat exchanger using a two-port tube was fabricated by mechanical expansion, and the heat exchanger performance was evaluated condensation and evaporation experiments. Compared to the heat exchanger of a conventional circular tube, the pressure drop per unit length of the heat exchanger with a two-port tube decreased. Compared to the heat exchanger using a conventional circular tube, the overall heat transfer coefficient of heat exchanger with a two-port tube increased up to 13% in the case of condensation, and up to 25% in the case of evaporation. The two-port tube heat exchanger outperforms conventional heat exchanger for air conditioner with a inner grooved circular tube.

A Study on the Tube/tubesheet Interface in the Heat Exchangers Jointed by Explosive Bonding (폭발접합된 열교환기류 튜브와 튜브시트의 계면 특성에 관한 고찰)

  • 이병일;공창식;이상철
    • Journal of Welding and Joining
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    • v.18 no.4
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    • pp.38-47
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    • 2000
  • Characteristics of the interface between tube and tube sheet which were formed by explosive expansion and roll expansion, have been studied in the research. The results are as follows: Optimum amounts of explosives for the expansion of Alloy 600 (19.05mm and 15.88mm) were found to be RDX 3.5-8.5g/m. Because explosive expansion caused les strain hardening and increased bounding strength, characteristics of the explosively expanded were better than those of mechanically expanded. As the transition region of the explosive expansion is inactive, the resistance to the stress corrosion cracking increases by 30∼40% compared to the roll and hydraulic expansion.

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Study on Buckling Instability of Expansion Tube using Finite Element Method (유한요소법을 이용한 팽창튜브의 좌굴불안전성에 관한 연구)

  • Choi, Won-Mok;Kwon, Tae-Su;Jung, Hyun-Sung
    • Journal of the Korean Society for Railway
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    • v.13 no.2
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    • pp.147-151
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    • 2010
  • Since the kinetic energy is dissipated through plastic deformation energy generated in expanding process of the tube by a die. In order to successfully absorb the kinetic energy there should be no buckling in the expansion tube during expanding process. The buckling instability of the expansion tubes is affected by the initial boundary conditions, tube thickness and length. In this study, the effects of the tube thickness except length and initial boundary condition on the buckling instability are studied using a finite element method. In addition, Analysis procedure for nonlinear post-buckling analysis of expansion tube is established. There are three kinds of finite element analysis procedures for buckling analysis of expansion tube, quasi-static analysis, linear buckling analysis and nonlinear post-buckling analysis. The effect of the geometry imperfections defined as linear superimposition of buckling modes is considered in the nonlinear post-buckling analysis. The results of finite element analysis indicate that the buckling load increase with increase of thickness of tube and geometry imperfection. Finial buckling shapes are changed with respect to the geometry imperfection.

An Experimental Study on Evaporative Heat Transfer Characteristics in Micro-Fin Tubes Before and After Expansion Process (마이크로핀관의 확관 전후 증발열전달 특성에 관한 실험적 연구)

  • 전상희;황윤욱;윤석호;김민수
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.12 no.10
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    • pp.932-940
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    • 2000
  • An experimental study on evaporative heat transfer characteristics in micro-fin tubes before and after expansion process has been performed with R-22. Single-grooved micro-fin tubes with outer diameter of 9.52 mm were used as test sections, and it was uniformly heated by applying direct current to the test tubes. Experiments were conducted at mass flow rates of 20 and 30 kg/hr. For each mass flow rate condition, evaporation temperature was set at 5 and $15^{\circ}C$and heat flux was changed from 6 to 11 kW/$m^2$ The evaporative heat transfer coefficient of micro-fin tubes after expansion is decreased because of the crush of fins and enlargement of inner diameter compared to that before expansion. Convective boiling effect decreased remarkably at higher quality range in the micro-fin tube after expansion, and the difference of the heat transfer coefficient in micro-fin tubes before and after expansion was greater for higher quality region. The evaporative heat transfer coefficient of the micro-fin tube after expansion was 19.9% smaller on the average than that before expansion.

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Performance of an inverter refrigeration system with a change of expansion devices (인버터형 냉동시스템의 팽창장치 변경에 따른 성능특성)

  • 이용택;김용찬;박윤철;김민수
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.11 no.6
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    • pp.928-936
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    • 1999
  • An experimental study was performed to investigate characteristics of an inverter driven water-to-water refrigeration system with a variation of compressor frequencies and expansion devices. The frequency of a compressor varied from 30Hz to 75Hz, and performance of the systems applying three different expansion devices such as capillary tube, thermostatic expansion valve(TXV), and electronic expansion valve(EEV) were measured. The load conditions were altered by varying the temperature of the secondary fluid entering condenser and evaporator with a constant flow rate. When the test conditions were deviated from the standard value(rated value), TXV and EEV showed better performance than capillary tube due to optimum control of mass flow rate and superheat. In the present study, it was observed that the variable area expansion device had better performance than constant area expansion device in an inverter refrigeration system due to active control of flow area with a change of compressor frequency and load conditions.

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Study of Tube Expansion to Produce Hair-Pin Type Heat Exchanger Tubes using the Finite Element Method (유한요소법을 이용한 헤어핀 형 열 교환기의 튜브 확관에 대한 연구)

  • Hong, S.;Hyun, H.;Hwang, J.
    • Transactions of Materials Processing
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    • v.23 no.3
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    • pp.164-170
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    • 2014
  • To predict the deformation and fracture during tube expansion using the finite element (FE) method, a material model is considered that incorporates the damage evolution due to the deformation. In the current study, a Rice-Tracey model was used as the damage model with inclusion of the hydrostatic stress term. Since OFHC Cu is not significantly affected by strain rate, a Hollomon flow stress model was used. The material parameters in each model were obtained by using an optimization method. The objective function was defined as the difference between the experimental measurements and FE simulation results. The parameters were determined by minimizing the objective function. To verify the validity of the FE modeling, cross-verification was conducted through a tube expansion test. The simulation results show reasonable agreement with the experiments. The design for a minimum diameter of expansion tube using the FE modeling was verified by a simplified tube expansion test and simulation results.

A Study on Properties of CFT filled with Expansion Concrete (팽창 콘크리트를 충전한 강관충전 콘크리트의 물성에 관한 연구)

  • Park, Chun-Young;Lee, Jin-Sung;Song, Jong-Mok;Kim, Hyo-Youl;Kang, Byeung-Hee
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2008.11a
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    • pp.117-120
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    • 2008
  • The Purpose of this is properties of CFT filled with expansion concrete. CFT(concrete filled steel tube) is the structure that circle shape steel column filled with concrete. 3 kinds of expansive additives and variation of replacement rate. we changed expansive additive from 0%, 10%, 20%, 30% of ratio of addition rate are selected for this experiment. Merits of CFT are concrete internal force rising influenced by steel shape restriction, reinforcing the local buckling, excellent resistance to transformation. Generally, High rise building using CFT utilize the high strength and fluidity concrete for packing the tube inside. As the result a steel tube charged expensive concrete has stiffness 1.5times more than a steel tube not charged concrete. Increase of resisting power about compressive stress by binding expansion of expansive concrete affects strength increase and softness.

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A Study on the Resistance of Stress Corrosion Cracking due to Expansion Methods for Steam Generator Tubes in Nuclear Power Plants (원전 증기발생기 전열관의 확관방법에 따른 응력부식균열 저항성 연구)

  • Kim, Young Kyu;Song, Myung Ho
    • Journal of Energy Engineering
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    • v.23 no.2
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    • pp.149-157
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    • 2014
  • The steam generator tubes of nuclear power plants have various types of corrosion failures during the plant operation. The stress corrosion cracking which occurs on the outer surface of tube is called the secondary side stress corrosion cracking and mainly occurs in the expansion-transition area of tube. The causes are the concentration of impurities by the sludge pile-up related to the geometry of its region and the residual stress by tube expansion in the process of steam generator manufacturing. Especially the directionality and sizes of residual stresses are differed according to the tube expansion methods and the direction and the frequency of tube cracks depend on their characteristics. In bases on the plant experiences, it is notified that circumferential cracks of tubes expanded with explosive expansion method are dominantly occurred compared to those of tubes done with hydraulic expansion one. Therefore in this study, according to tube expansion methods frequencies and sizes of tube cracks with specific direction are compared by means of accelerated immersion test and also the crack morphology and the specific chemicals from water-chemistry environment are observed through the fracture surface examination.