• 연구논문집
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• 통권34호
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• pp.29-38
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• 2004

The objective of this study is to investigate the pressure drop and heat transfer characteristics of the micro-fin tubes before and after the tube-expansion process. Test tubes are single-grooved micro-fin tubes made of copper with an outer diameter of 9.52 mm before the tube-expansion. The direct heating method is applied in order to make the refrigerant evaporated in the micro-fin tubes. The test ranges of the heat flux, mass flux, and the saturation pressure are 5 to 15kW/$m^2$, 100 to 200 kg/$m^2s$ and 540 to 790 kPa, respectively. The effects of the mass flux, heat flux, and the saturation pressure of the refrigerant on the pressure drop and the heat transfer are presented for the refrigerant R22. In the test conditions of this study, the heat transfer coefficient for the micro-fin tube after the tube-expansion is about 16.5% smaller than that before the tube-expansion because the fin height of micro-fin is reduced and the fin shape becomes flatter. The micro-fin tube after the tube-expansion has about 7.7% greater average pressure drop than that before the tube-expansion process.

• 한국압력기기공학회 논문집
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• 제4권2호
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• pp.29-33
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• 2008

As the measures of nuclear power plant utilities and manufacturers to reduce the defects of tube expansion region during manufacturing steam generators, many types of NDEs(Non-Destructive Examinations) are conducted to inspect the expansion region. The expansion region of tube is subject to degrade because of stress concentration induced by tube expansion, sludge pile and high temperature. So the inspections for tube expansion region have been reinforced. Liquid penetrant test, helium leak test, Bobbin profile test and hydraulic test are performed to confirm the integrity of tube expanded by hydraulic expansion method. Liquid penetrant test and helium leak test are used to inspect seal weld region on tubesheet end part. Bobbin Profile test is used to inspect fully the expanded region of steam generator tube. Hydraulic test finally verifies the integrity of seal weld region on tubesheet end part.

• 비파괴검사학회지
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• 제26권3호
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• pp.174-180
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• 2006

Steam generator (SG) tubes are expanded inside tubesheet holes by using explosive or hydraulic methods to be fixed in a tubesheet. In the tube expansion process, it is important to minimize the crevice gap between expanded tube and tube sheet. In this paper, absolute and differential signals are computed by a numerical method for several different locations of tube expansion inside and outside a tubesheet and signal variations due to tubesheet, tube expansion and operating frequencies are observed. Results show that low frequency is good for detecting tubesheet location in both types of signals and high frequency is suitable for sizing of tube diameter as well as the detection of transition region. Also learned is that the absolute signal is good for measuring tube diameter, while the differential signal is good for locating the top of tubesheet and both ends of the transition region. In the case of mingled anomaly with tube expansion and tubesheet, low frequency inspection is found to be useful to analyze the mixed signal.

• 에너지공학
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• 제22권2호
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• pp.148-155
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• 2013

한국표준형원전(OPR-1000)의 증기발생기 전열관은 관재료로 Alloy 600과 Alloy 690이 사용되고 있으며 전열관 확관방법은 폭발확관법이 적용되었다. 원전 운전경험에 따르면 전열관 확관법으로 폭발확관법이 사용된 증기발생기의 전열관들은 원주방향 균열이 잘 발생하였으며 그 위치는 전열관의 확관천이부위 외면이었고 슬러지에 의해 둘러싸인 지역이었다. 그러나 같은 조건의 전열관이라도 수압확관법이 적용된 경우는 원주방향 균열보다는 축방향 균열이 우세한 경향을 보여왔다. 따라서 본 연구에서는 상기와 같은 차이를 규명하기 위하여 전열관과 관판의 형상을 모델링하였으며 확관법에 따라 운전중 조건에서 전열관의 확관천이 부위에 작용하는 응력의 크기를 전산프로그램을 사용하여 계산하였고, 균열의 방향성과 우세성을 평가하였다.

• 설비공학논문집
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• 제24권1호
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• pp.45-50
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• 2012

The plate fin and tube type of heat exchanger is widely used in air conditioner, and the heat exchanger is assembled by the mechanical expansion of copper tubes and fastening the aluminum fin. The objective of the present study is to investigate how the mechanical expansion of copper tube affects on the heat transfer performance of a plate fin and tube type heat exchanger. This study has been performed by experimental and numerical methods. The numerical and experimental results show that the tube expansion ratio has a influence on the heat transfer performance. Within the tested expansion ratio, the contact pressure shows the peak value and it decreases as the expansion ratio increases. Air-side heat transfer coefficient increases until the expansion ratio reaches 1.23, and then decreases with the similar pattern to the contact pressure. Also, contact heat transfer coefficient shows the maximum when the contact pressure is highest as well as the air-side heat transfer coefficient.

• International Journal of Air-Conditioning and Refrigeration
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• 제7권
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• pp.11-21
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• 1999

The capillary tube and short tube orifice have been widely used as an expansion device in the refrigeration and air-conditioning system. To improve the system performance, expansion devices need to be optimized with the components of a refrigeration system. In the present study, a numerical model for a capillary, which could predict the flow rate and properties along a tube, was developed by assuming homogeneous two-phase flow. A semi-empirical flow model for evaluation of the flow rate through a short tube orifice was also developed by using the experimental data. Finally, the results of the numerical model for a capillary was compared with those of the semi-empirical model for a short tube orifice to identify the dominant flow factors for the expansion devices.

• 설비공학논문집
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• 제24권7호
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• pp.553-559
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• 2012

A plate-fin heat exchanger is a type of heat exchanger widely used in air conditioners, and tubes and fins are tightly assembled by the mechanical expansion process of tubes. The tube expansion process deforms the grooves inside the tube, and the groove shapes also affect the adhesion between tubes and fins. In this study, the adhesion and heat transfer performance affected by the tube expansion of the non-uniform groove shape tube with different heights are investigated by both analysis and experiments. From the analysis method, it was shown that the contact pressure of non-uniform groove tube is higher than that of the uniform groove tube, and the most appropriate high groove number of the non-uniform groove tube is designed for the maximum contact pressure. From the experimental results, the decreasing rate of the condensation heat transfer coefficient is smaller in the non-uniform groove tube with different heights, compared to the conventional uniform groove tube. Also, the air-side heat transfer coefficient of the non-uniform groove tube with different heights is higher than that of the uniform groove tubes.

• 한국자동차공학회논문집
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• 제19권2호
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• pp.125-132
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• 2011

The rupture of an expansion tube is mainly affected by the expansion ratio and the external shape of the punch used to expand the tube. In order to prevent the tube from rupture, the effect of the external shape of the punch should be considered in the design. The aim of this paper is to confirm the effect of key design parameters of the punch on rupture of the tube using a finite element analysis with a ductile damage model. The results of the analysis indicated that the expansion ratio of the tube was mainly affected by variation of the radius of the punch. However, the rupture was more affected by variation of the punch angle than the radius of the punch. The existence of a specific punch angle at which rupture did not occur, even if the radius of the punch was increased, was found from the results.

• 설비공학논문집
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• 제10권1호
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• pp.118-128
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• 1998

Capillary and short tube orifice have been widely used as an expansion device in refrigeration and air-conditioning system. To improve the system performance, expansion devices need to be optimized with the components of a refrigeration system. In the present study, a numerical model for a capillary, which can predict properties along a tube and flow rate through a tube, was developed by assuming homogeneous two-phase flow, A semi-empirical flow model that can be used to evaluate the flow rate through a short tube orifice was also developed by summarizing the experimental data. Finally, the results of the numerical model for capillaries were compared with those of the semi-empirical model for short tube orifices to verify dominant flow factors for the expansion devices.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 추계학술대회 논문집
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• pp.359-362
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• 2008

In this study, friction test was proposed to obtain coefficient of friction between tube and die in expansion zone of tube hydroforming and friction coefficients were evaluated at different materials, viscosity of lubricants and internal pressures. For this study, STKM11A and SUS tubes were prepared. The tube was expanded by an internal pressure against the tool wall. The tube was expanded by an internal pressure against the tool wall. By pushing the tube through the tool, a friction force at the contact surface between the tube and the tool occurs. From the measured geometries and FE analysis, the friction coefficients between tube and die at the expansion zone in tubular hydroforming can be estimated. The effects of the various internal pressures, viscosity of lubricants, tube materials and tube thickness on friction coefficients are discussed.