• Title/Summary/Keyword: Tribology properties

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Stress Behavior Analysis of O-rings and Packing for a LPG Filling Nozzle (LPG 충전노즐용 O-링과 패킹의 응력거동해석에 관한 연구)

  • Kim, Chung-Kyun
    • Tribology and Lubricants
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    • v.22 no.1
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    • pp.20-25
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    • 2006
  • The stress behavior analysis of a-rings and packing for a LPG filling unit has been presented using a finite element analysis technique by non-linear MSC/MARC program. The sealing performance and endurance of a-rings and packing are affected by working conditions such as filling pressure, friction coefficient, compression ratio, and material properties. The elastomeric polymers of O-rings and packing are nitrile butadiene rubber (NBR) and polytetrafluoroethylene (PTFE), which are selected as proper materials of a-rings and packing based on the stress analysis results. The calculated FEM results showed that the proper material of O-ring is NBR as a secondary sealing component and the recommended material of packing is PTFE as a primary sealing unit during a LPG filling process.

Effects of Tribological Characteristics on Lubricants Properties (The 2nd) (윤활유 성질이 마모특성에 미치는 영향(제2보))

  • 오성모;이봉구
    • Tribology and Lubricants
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    • v.17 no.4
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    • pp.335-340
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    • 2001
  • It was reviewed that the kinds of lubricating oil, viscosity, temperature and strength of materials affected the wear of the surface heat treatment. When lubricants is used under severe running conditions, their tribological characteristics are very important. We have studied the lubricating oil viscosity, kinds of additives and their amounts, and lubricating oil temperatures were changed. In order to study the effect of oil temperature on the wear of the surface, the temperature of the oil was changed for the same sample. It was shown from the test results that wear is not greatly affected by the amount of ZnDTP (Zinc dialkyl dithio phosphate) antiwear agent, but EP (Extreme pressure) additives are less effective against wear than ZnDTP additives. The viscosity of lubricating oil and its temperature greatly affect the wear of the surface. Combining all the wear data with those of the surface strength, it was observed that the higher the load, the lower the scratch of wear, and also in the case of the same running load, the lower the wear, the longer the life of the surface strength.

Nano-scale Friction Properties of SAMs with Different Chain Length and End Groups

  • R.Arvind Singh;Yoon Eui-Sung;Han, Hung-Gu;Kong, Ho-Sung
    • KSTLE International Journal
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    • v.6 no.1
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    • pp.13-16
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    • 2005
  • Friction characteristics at nano-scale of self-assembled monolayers (SAMs) having different chain lengths and end groups were experimentally studied.51 order to understand the effect of the chain length and end group on the nano-scalefriction: (1) two different SAMs of shorter chain lengths with different end groups such as methyl and phenyl groups, and (2)four different kinds of SAMs having long chain lengths (C10) with end groups of fluorine and hydrogen were coated on siliconwafer (100) by dipping method and Chemical Vapour Deposition (CVD) technique. Their nano-scale friction was measuredusing an Atomic Force Microscopy (AFM) in the range of 0-40 nN normal loads. Measurements were conducted at the scanning speed of 2 $mu$m/s for the scan size of 1$mu$m x 1 $mu$m using a contact mode type $Si_3N_4$ tip (NPS 20) that had a nominal spring constant0.58 N/m. All experiments were conducted at anlbient temperature (24 $pm$1$circ$C) and relative humidity (45 $pm$ 5%). Results showedthat the friction force increased with applied normal load for all samples, and that the silicon wafer exhibited highest frictionwhen compared to SAMs. While friction was affected by the inherent adhesion in silicon wafer, it was influenced by the chainlength and end group in the SAMs. It was observed that the nano-friction decreased with the chain length in SAMs. In the caseof monolayers with shorter length, the one with the phenyl group exhibited higher friction owing to the presence of benBenerings that are stiffer in nature. In the case of SAMs with longer chain length, those with fluorine showed friction values relativelyhigher than those of hydrogen. The increase in friction due to the presence of fluorine group has been discussed with respect tothe siBe of the fluorine atom.

Optimization Design of an Aluminum Tube for an OPC Drum using Taguchi's Experimental Method (다구찌 실험법을 이용한 OPC 드럼용 튜브의 최적설계 연구)

  • Kim, Chung-Kyun;Oh, Kyoung-Seok
    • Tribology and Lubricants
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    • v.23 no.3
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    • pp.103-108
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    • 2007
  • In this paper, the optimized design and strength analysis have been presented based on the finite element and Taguchi's experimental methods. The stress, strain and displacement characteristics of OPC drum tubes are affected by rolling contact pressures between an OPC drum tube and a paper, design parameters of an aluminum tube and material properties. The OPC drum tubes with nine different geometrical models are analyzed for design parameters that are related to the outer diameter, the thickness, and the length of an aluminum tube for a toner cartridge. The optimized design parameters for an aluminum tube may be selected as the outer diameter of 28 mm, the thickness of 0.8 mm, and the length of 220 mm. But the currently used aluminum tube for a laser printer is fairly optimized based on the Taguchi's design analysis. The calculated FEM results showed that the affection ratio of the design parameter t, which may control the strength of an aluminum tube, is the most influential parameter among the length and an outer diameter of a tube.

Experimental Study on the Friction Characteristics of Pin-Bush Bearing Metals for Diesel Engine (디젤엔진용 핀부시 베어링 소재의 마찰특성에 관한 실험적 연구)

  • Kim, Chung-Kyun;Kim, Kyung-Seob
    • Tribology and Lubricants
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    • v.25 no.6
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    • pp.409-413
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    • 2009
  • This paper presents the hardness and friction characteristics of pb-free pin-bush bearing metal, which is manufactured by a centrifugal casting technology. A bronze metal with a high hardness and low friction properties is usually used for Diesel engine pin-bush bearing and high pressure cylinder. Pb-free metal for pin-bush bearings shows a little high hardness of 120 Hv compared with that of a conventional Pb bearing metal of 100~110 Hv. In general, the friction coefficient of pin-bush bearings is affected by a rotating speed and a load for various rubbing contact modes. But a contact load is more influential parameter when the contact rubbing mode transits from a mixed lubrication to a dry friction contact. The experimental result shows that the friction coefficient is more unstable at the dry contact mode compared with that of other two rubbing modes such as oil film contact and mixed friction conditions.

Dependence of $Cl_2$ Gas Reaction Time on Tribological Properties of TiC Derived Carbon Layer (염소가스 반응시간에 따른 TiC표면 탄소막의 Tribology 특성)

  • Lim, Dae-Soon;Bae, Heung-Taek;Jeong, Ji-Hoon;Na, Byung-Chul
    • Tribology and Lubricants
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    • v.25 no.1
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    • pp.20-24
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    • 2009
  • TiC-derived carbon coatings have been synthesized at $600^{\circ}C$ temperature treatment with $H_2/Cl_2$ mixture gases. From Raman spectroscopy measurements, the modified layer was covered with carbon and the thick-ness of the layer was increased with increasing reaction time. And $I_D/I_G$ ratio was decreased with increasing reaction time. The superior tribological property was obtained from TiC reacted with $Cl_2$ gas for 2 hrs. And the tribological property measurements indicate that TiC-derived carbon layer has $0.9{\times}10_{-6}mm^3/Nm$ in wear coefficient and 0.13 in friction coefficient.

Application of UV-Vis Spectroscopic Analysis for Transformer Insulating Paper Degradation (UV-Vis 분광분석에 의한 전기변압기 내 절연지 열화도 측정)

  • Kong, Hosung;Han, Hung-Gu
    • Tribology and Lubricants
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    • v.35 no.3
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    • pp.151-157
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    • 2019
  • Insulated oil degradation produces charged by-products, such as acids and hydro-peroxides, which tend to reduce the insulating properties of the oil. In this study, UV-vis spectroscopy measurement technology is developed and experimentally compared with other measurement methods, such as the titration method and IR spectroscopy, to validate its ability to monitor the degradation of electrical insulating paper. The degradation characteristics of the insulating paper are appropriately represented through various types of measurement methods, such as the Tan (delta) method, $CO_2$ gas production measurement, the titration method, and IR spectroscopy. The results are demonstrated to be well comparable to a change in the fluorescence emission ratio (FER), which is defined as the shift in fluorescence intensity in the measured wavelength range, and also to the chromatic ratio, which is defined as a color shift to longer wavelength ranges. The results also show that, by using UV-vis spectroscopy, it is possible to detect the degradation of the insulating paper. This study suggests that UV-vis spectroscopy can be applied as an alternative to high-performance liquid chromatography, which is the internationally recognized measurement technology for cellulose paper degradation. The FER detector is also verified to be useful as an effective condition-monitoring device for power transformers.

A Study on the Change of Physical Properties of Engine Oil after Vehicle Driving (차량 운행에 따른 엔진오일 물성변화 연구)

  • Lim, Young-Kwan;Ham, Song-Yi;Lee, Joung-Min;Jeong, Choong-Sub
    • Tribology and Lubricants
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    • v.28 no.2
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    • pp.93-98
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    • 2012
  • The engine oil is an oil used for lubrication of various internal combustion engines. Recently, the vehicle and engine oil manufacture usually guarantee for oil change over 15000~20000 km mileage, but the most of driver usually change engine oil every 5000 km driving in Korea. In this case, it is possible to cause environmental contamination by used engine oil and increase the cost of driving by frequently oil change. In this study, we investigate the various physical properties such as flash point, pour point, kinematic viscosity, cold cranking simulator, total acid number, and four-ball test for fresh engine oil and used engine oil after vehicle driving (5000 km, 10000 km). The test result showed that the total acid number and wear scar by four-ball test of used engine oil had increased than fresh engine oil, but 2 kind of used oil (5000 km and 10000 km) had similar physical properties.

The Effect of Surfactant on the Electrorheological Properties of Phosphoric Ester Cellulose ER Fluids (인산 에스테르 셀룰로오스 ER 유체의 전기유변학적 특성에 대한 계면활성제의 영향)

  • 안병길;최웅수;권오관
    • Tribology and Lubricants
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    • v.15 no.3
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    • pp.240-247
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    • 1999
  • The electrorheological (ER) behavior of suspensions in silicone oil of phosphoric ester cellulose particles (average particle size : 18$\pm$1${\mu}{\textrm}{m}$) coated with octadecylamine ( $C_{18}$ $H_{37}$ N $H_2$) as surfactant was investigated at room temperature. For development of anhydrous ER suspension using at real application, it should be researched how can reduce deposition of ER particles in ER suspension. Anhydrous ER suspensions mixing with phosphoric ester cellulose particles coated with octadecylamine were measured. As increasing the coating concentration of octadecylamine, not only analysis of electrical properties such as dielectric constant, current density and electrical conductivity but also rheological properties of ER suspensions were studied. From the experimental results, coating concentration of surfactant had large influence to ER properties of anhydrous ER suspension. Current density, conductivity and electrorheological effect ($\tau$/$\tau$$_{0}$) of ER suspension were linearly reduced with increasing the coating concentration of octadecylamine. But ER suspensions dispersed the phosphoric ester cellulose particles coated with octadecylamine showed reducing deposition of ER particles and could be redispersed easily.

The Effect of the Activation of Phosphoric Ester Cellulose Particles on the Electrotheological Properties of Anhydrous ER Fluids (인산 에스테르 반응 셀룰로오스 미립자의 활성화가 비수계 ER 유체의 전기유변학적 특성에 미치는 영향)

  • 안병길;최웅수;권오관;문탁진
    • Tribology and Lubricants
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    • v.14 no.3
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    • pp.7-16
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    • 1998
  • The electrorheological (ER) behavior of suspensions in silicone oil of phosphoric ester cellulose powder (average particle size: 17.77 $\mu$m) was investigated at room temperature with electric fields up to 2.5 KV/mm. For development of anhydrous ER suspensions using at wide temperature range, we aimed to know the effect of activation of phosphoric ester cellulose particles on the ER activities. As a first step, the anhydrous ER suspensions mixing with the phosphoric ester cellulose particles which were treated with 2M phosporic acid and 4M urea were measured. After activating the anhydrous ER suspensions at 12$0^{\circ}C$, not only the analysis of dispersing cellulose particles which were reacted by phosphoric ester but also the electrorheological characteristics of ER suspensions such as dielectric constant, current density, electrical conductivity and rheological properties were studied. From the experimental results, the activation of phosphoric ester cellulose particles had an influence on the ER properties of anhydrous ER suspensions. As the activation time went by, the size and number of dispersing particles, the electrical properties and the initial apparent viscosity $(η_0)$ of ER suspensions were increased till the activation time passed 5 hours. Also, it was possible, the electrorheological effect $($\tau$/$\tau$_0)$ of ER fluids was grown by the activation of phosphoric ester cellulose particles.