• 제목/요약/키워드: Tread-wheel

검색결과 71건 처리시간 0.023초

철도차량 차륜의 기계적 특성 및 잔류응력평가 (Evaluation of Mechanical Characteristic and Residual Stress for Railway Wheel)

  • 서정원;권석진;이동형;전홍규;박찬경
    • 한국정밀공학회지
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    • 제31권9호
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    • pp.783-790
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    • 2014
  • Railway wheels and axles are the most critical parts of the railway rolling stock. The wheel carry axle loads and guide the vehicles on the track. Therefore, the contact surface of wheel are subjected to wear and fatigue process. The wheel damage can be divided into three types; wear, contact fatigue failure and thermal crack due to braking. Therefore, in the contact surface between the wheel and the rail, the materials are heat treated to have a specific hardness. The manufacturing quality of the wheel have a considerable influence on the formation of tread wear and damage. Also, the residual stress on wheel is formed during the manufacturing process is one of the main sources of the damage. In this paper, the mechanical characteristic and the residual stress according to wheel material have been evaluated by applying finite element analysis and conducting mechanical tests.

지하철 곡선부소음과 차륜 마모와의 관계에 관한 연구 (A Study on Relationship between Curving Noise and Wheel Wear in Seoul Subway System)

  • 유원희;허현무;고효인;박준혁;최용운
    • 한국소음진동공학회논문집
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    • 제19권1호
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    • pp.85-93
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    • 2009
  • There are many curves in Seoul subway system. Therefore, the noise from subway system in curved line gives displeasure to passenger. The subway noise in curved line is affected not only by rail condition but also wheel condition and dynamic characteristics. The railway curving noise can be divided into 2 categories. The first is the noise due to stick-slip between wheel tread and rail head, and the second is one by wheel flange contact on rail side. Because of these phenomena - stick-slip and wheel flange contact - wheels are worn seriously. In this study the curving noise was reviewed by using eigen-mode of wheel and waterfall plot which shows noise level in time-frequency domain. And also those were reviewed in viewpoint of stick-slip noise and wheel flange contact noise. Finally, the relationship between curving noise and wheel wear was studied.

차륜 답면형상에 따른 KTX의 동특성 검토 (Dynamic Characteristics of the KTX on Wheel Conicity)

  • 장종기;이승일;최연선
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2003년도 추계학술대회 논문집(III)
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    • pp.22-27
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    • 2003
  • The running safety of the rolling stock depends on the design characteristics and the contact condition between wheel and railway. In this study, the effect of the conicity of wheel tread on the running safety is analyzed. The modal analysis results in $0.5\~0.6Hz$ natural frequency with lateral modes. However, the frequency analysis for the running simulation shows the frequency components near 1Hz. The running simulation shows that the KTX with GV40 wheel has less lateral vibration than that of XP55 as the KTX goes higher speed.

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Online railway wheel defect detection under varying running-speed conditions by multi-kernel relevance vector machine

  • Wei, Yuan-Hao;Wang, You-Wu;Ni, Yi-Qing
    • Smart Structures and Systems
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    • 제30권3호
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    • pp.303-315
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    • 2022
  • The degradation of wheel tread may result in serious hazards in the railway operation system. Therefore, timely wheel defect diagnosis of in-service trains to avoid tragic events is of particular importance. The focus of this study is to develop a novel wheel defect detection approach based on the relevance vector machine (RVM) which enables online detection of potentially defective wheels with trackside monitoring data acquired under different running-speed conditions. With the dynamic strain responses collected by a trackside monitoring system, the cumulative Fourier amplitudes (CFA) characterizing the effect of individual wheels are extracted to formulate multiple probabilistic regression models (MPRMs) in terms of multi-kernel RVM, which accommodate both variables of vibration frequency and running speed. Compared with the general single-kernel RVM-based model, the proposed multi-kernel MPRM approach bears better local and global representation ability and generalization performance, which are prerequisite for reliable wheel defect detection by means of data acquired under different running-speed conditions. After formulating the MPRMs, we adopt a Bayesian null hypothesis indicator for wheel defect identification and quantification, and the proposed method is demonstrated by utilizing real-world monitoring data acquired by an FBG-based trackside monitoring system deployed on a high-speed trial railway. The results testify the validity of the proposed method for wheel defect detection under different running-speed conditions.

노면으로부터 충격을 받는 자동차 타이어의 진동해석 (Vibration Analysis of Automobile Tire Due to Road Impact)

  • 이태근;김병삼
    • 한국음향학회지
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    • 제22권6호
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    • pp.505-511
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    • 2003
  • 자동차 산업의 발전함에 따라 자동차 승차감 향상이 요구되고 있다. 따라서 자동차의 승차감을 향상시키기 위하여 정상주행중인 자동차의 진동에 대하여 활발하게 연구하고 있다. 본 논문에서는 자동차가 돌기를 통과할 때의 자동차 타이어의 진동특성을 분석하기 위하여 7자 유도계로 가정한 해석모델을 구성하였다. 개발된 타이어에 대한 모델은 수치해석과 실험을 통하여 검증하였다. 수치해석을 통하여 타이어 트레드 고무, 트레드일, 에이펙스 등과 같은 타이어 설계인자에 대한 영향을 파악하였다. 본 연구결과로부터 타이어와 휠의 진동량을 저감시킬 수 있는 타이어 설계인자를 제시하였다.

전동차 차륜의 반복 구름 접촉에 의한 피로균열 전파에 관한 연구 (A Study on Fatigue Crack Growth of an EMU Wheel due to Repeated Rolling Contacts)

  • 김호경;이덕규
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2004년도 추계학술대회 논문집
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    • pp.595-600
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    • 2004
  • The EMU wheel is one of the most important component for the vehicle safety. For the tensile, fracture toughness and crack propagation tests, several specimens were collected from actual wheels. FEM ,analysis also was performed on the crack that was assumed to be 15 mm in depth under the wheel tread surface. The stress intensity factors $K_{I}$ and $K_{II}$ at the crack tip under the stress ($P_{max}$ = 911.5 MPa) due to a rolling contact were analyzed for crack growth characteristics. As a result, the perpendicular crack was found to be more dangerous compared to the parallel one.

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접지면 중앙에서 수직방향 가진에 의한 타이어의 3차원 진동모드가 휠/축에 미치는 영향 (3-D Vibration Modes of the Tire in Ground Contact and Its Effects on Wheel and Axle When Excited by a Vertical Impact at the Center of Contact Patch)

  • 김용우;남진영
    • 대한기계학회논문집A
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    • 제28권4호
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    • pp.325-332
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    • 2004
  • Tire vibration modes are known to play a key role in vehicle ride and comfort characteristics. Inputs to the tire such as impacts, rough road surface, tire nonuniformities, and tread patterns can potentially excite tire vibration. In this study, experimental modal analysis on the tire with ground contact are performed by impacting the tire in the radial direction at the center of contact patch. To investigate which modes of tire influence the vibration of wheel and axle when the tire is in contact with ground, the vibration characteristics such as frequency response functions, natural frequencies and their mode shapes from tire to wheel/axle are examined.

단일 센서(Single Sensor)를 활용한 차량속도 추정에 관한 연구 (Estimation of Individual Vehicle Speed Using Single Sensor Configurations)

  • 오주삼;김종훈
    • 대한토목학회논문집
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    • 제26권3D호
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    • pp.461-467
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    • 2006
  • 노면에 차량 검지센서를 설치하여 개별차량의 속도자료를 수집하는 경우, 일반적으로 일정거리가 이격되게 설치한 두 개 이상의 차량 검지센서간의 반응시간을 활용하여 차량의 속도를 산출하게 된다. 본 논문에서는 차로당 센서 1개만을 설치하여 개별차량의 속도 산출을 함에 있어, 기존 방법인 파형의 기울기를 이용하여 속도 추정하는 방법(Case 1)과 평균차량길이를 적용한 속도산출(Case2), 새로 고안한 방법인 단일 테이프스위치(Tape Switch) 센서를 수평형으로 설치하고 평균축거를 적용하여 속도 추정하는 방법(Case 3), 그리고 테이프스위치 센서를 사선형으로 설치하고 차량의 평균윤거(Mean of tread)를 적용하여 속도 추정하는 방법(Case 4)에 대한 속도 추정정확도를 평가하였다. 4가지 방식 각각에 대해 현장에서 센서를 설치하고 기준값과 속도추정 값을 비교 분석을 했으며, 평가지표로는 등가계수(Equality Coefficient), 절대오차백분율(MAPE)을 통하여 평가하였다. 평가결과는 Case1 > Case 4 > Case 2, 3 순으로 양호한 결과를 보이는 것으로 분석되었다.

답면 브레이크 슈의 마찰계수와 제동성능향상을 위한 평가기술 (Evaluation Technology for the Improvement of Brake Performance and Friction Coefficient of Tread Brake Shoe)

  • 최경진;이동형;이희성;송문석;신유정
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2003년도 추계학술대회 논문집(III)
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    • pp.377-382
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    • 2003
  • In tread braking of freight cars, braking force is produced by the friction between the wheel and the braking shoe. Friction coefficients such as the brake power, weight variation and brake shoe types should be sensitively treated as the design parameters. The conditions of the car, empty and weighted, should also be taken into consideration in brake force design and the control of brake force has some limitations in terms of the brake system design so that the brake materials selection should be considered as important measures to solve that difficulties. Friction characteristics of brake materials should remain within the range of maximum and minimum value and the friction performance should remain stable regardless of braking time and temperature. This study presented an experimental evaluation method to secure optimum braking performance by keeping safe braking effect and braking distance by the friction coefficient of the brake shoe of the freight cars.

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