• 한국정밀공학회지
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• 제33권4호
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• pp.257-264
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• 2016

Solid state joining techniques are increasingly applied in a wide range of industrial applications. Friction welding is a solid state welding technique that is used to join similar or dissimilar materials. In this study, friction welding was applied to rotor shaft composed of a disk and a shaft. The disk and shaft were manufactured by hot forging and rolling, respectively. The aim of the study was to predict the structural characteristics during hot forging and friction welding process for rotor shaft of turbo charger. The structural characteristics were determined by heat input and heat affected zone (HAZ) during a short cycle time. Thus, transient FE analysis for hot forging and friction welding was based on heat transfer. The results were used to predict structural characteristics during hot forging and friction welding processes. The prototype of rotor shaft was manufactured by the result-based process parameters.

• 해양환경안전학회지
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• 제25권6호
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• pp.772-779
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• 2019

해저 파이프라인은 자원개발을 포함한 에너지산업 및 철강산업과 연계한 고부가가치 산업으로서 상당한 관심을 받아왔다. 해저 파이프라인의 설계와 설치 프로젝트 수행을 위해서는 다양한 핵심요소기술들이 필요하다. 특히, 해저 파이프라인의 안전한 운영을 위해서는 예비커미셔닝을 통한 철저한 사전검증과정이 필수 불가결한 부분이다. 해저 파이프라인 예비커미셔닝 과정 중 하이드로테스팅 공정은 파이프라인 주위 온도변화에 크게 영향을 받는 것으로 알려져 있으나 이에 관한 이론적, 수치해석적 접근방법을 활용한 연구는 미미한 편이다. 본 연구에서는 해저 파이프라인의 예비커미셔닝 과정 중 하이드로테스팅 공정에 대해 과도열전달 해석법을 활용하여 내부 온도변화량 산정 및 이를 활용한 파이프라인 내부 압력변동량 예측법을 제시하였고 예측된 결과를 현장 실계측 데이터와 비교·검토하여 그 유효성을 입증하였다. 제안된 해석절차는 해저 파이프라인 설치 프로젝트 수행 사전단계에서부터 파이프라인 열전달 시뮬레이션을 통해 압력변동량 예측을 가능하게 함으로써 해저 파이프라인 설치 프로젝트의 생산성 향상에 크게 기여할 것으로 사료된다.

• 한국안전학회지
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• 제36권2호
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• pp.111-119
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• 2021

Multi-dimensional analysis of reactor safety-KINS standard (MARS-KS) is a thermal-hydraulic code to simulate multiple design basis accidents in reactors. The code has been essential to assess nuclear safety, but has mainly focused on light water reactors, which are in the majority in South Korea. Few previous studies considered pressurized heavy water reactor (PHWR) applications. To verify the code applicability for PHWRs, it is necessary to develop MARS-KS input decks under various transient conditions. This study proposes an input model to simulate small-break loss of coolant accidents for PHWRs. The input model includes major equipment and experimental conditions for test B9802. Calculation results for selected variables during steady-state closely follow test data within ±4%. We adopted the Henry-Fauske model to simulate break flow, with coefficients having similar trends to integrated break mass and trip time for the power supply. Transient calculation results for major thermal-hydraulic factors showed good agreement with experimental data, but further study is required to analyze heat transfer and void condensation inside steam generator u-tubes.

• Nuclear Engineering and Technology
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• 제35권5호
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• pp.426-441
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• 2003

A reactor inlet header break experiment, B9401, performed in the RD-14M multi channel test facility was analyzed using RELAP5/MOD3.2 and RELAP5/CANDU[1]. The RELAP5 has been developed for the use in the analysis of the transient behavior of the pressurized water reactor. A recent study showed that the RELAP5 could be feasible even for the simulation of the thermal hydraulic behavior of CANDU reactors. However, some deficiencies in the prediction of fuel sheath temperature and transient behavior in athe headers were identified in the RELAP5 assessments. The RELAP5/CANDU has been developing to resolve the deficiencies in the RELAP5 and to improve the predictability of the thermal-hydraulic behaviors of the CANDU reactors. In the RELAP5/CANDU, critical heat flux model, horizontal flow regime map, heat transfer model in horizontal channel, etc. were modified or added to the RELAP5/MOD3.2. This study aims to identify the applicability of both codes, in particular, in the multi-channel simulation of the CANDU reactors. The RELAP5/MOD3.2 and the RELAP5/CANDU analyses demonstrate the code's capability to predict reasonably the major phenomena occurred during the transient. The thermal-hydraulic behaviors of both codes are almost identical, however, the RELAP5/CANDU predicts better the heater sheath temperature than the RELAP5/MOD3.2. Pressure differences between headers govern the flow characteristics through the heated sections, particularly after the ECI. In determining header pressure, there are many uncertainties arisen from the complicated effects including steady state pressure distribution. Therefore, it would be concluded that further works are required to reduce these uncertainties, and consequently predict appropriately thermal-hydraulic behaviors in the reactor coolant system during LOCA analyses.

• 한국자동차공학회논문집
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• 제9권5호
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• pp.148-156
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• 2001

Computational Fluid Dynamics (CFD) analysis was carried out to investigate exhaust gas flow and acoustic characteristics in the exhaust system of a passenger car. Transient 3-dimensional flow field in the front and rear mufflers was simulated by CFD and far-field sound pressure was modeled by a simple monopole source method. Engine performance simulation was also performed to obtain the boundary condition of instantaneous fluid flow variation at the inlet of the exhaust system. Detailed exhaust gas flow characteristics such as velocity and pressure distribution inside the mufflers were presented and the pulsating pressure amplitude was compared at several positions in the exhaust system to deduce sound pressure level. The present method of the acoustic analysis coupled with CFD techniques would be very effective for the prediction of sound noise from vehicle exhaust systems although the effects of the inlet boundary condition and heat transfer on the accuracy of the prediction have to be validated through further studies.

• 소성∙가공
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• 제15권1호
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• pp.15-20
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• 2006

The rapid thermal response (RTR) molding is a novel process developed to raise the temperature of mold surface rapidly to the polymer melt temperature prior to the injection stage and then cool rapidly to the ejection temperature. The resulting filling process is achieved inside a hot mold cavity by prohibiting formation of frozen layer so as to enable thin wall injection molding without filling difficulty. The present work covers flow simulation of thin wall injection molding using the RTR molding process. In order to take into account the effects of thermal boundary conditions of the RTR mold, coupled analysis with transient heat transfer simulation is suggested and compared with conventional isothermal analysis. The proposed coupled simulation approach based on solid elements provides reliable thin wall flow estimation for both the conventional molding and the RTR molding processes.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2005년도 추계학술발표대회 개요집
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• pp.126-128
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• 2005

This paper presents a 3-D finite element analysis of a magneto-thermal coupled problem with moving conductor. In the magnetic and thermal analyses, temperature-dependent magnetic and thermal material properties were considered. Transient finite element method for analysis of moving conductor needs many number of elements and much time to make calculation. Therefore, in this paper, finite element formulation derived from quasi-state is adopted. Finite element results were compared with the experimental results. The results demonstrate that this approach is suitable to solve the magneto-thermal coupled problem.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 금형가공,미세가공,플라스틱가공 공동 심포지엄
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• pp.9-12
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• 2005

The rapid thermal response (RTR) molding is a novel process developed to raise the temperature of mold surface rapidly to the polymer melt temperature prior to the injection stage and then cool rapidly to the ejection temperature. The resulting filling process is achieved inside a hot mold cavity by prohibiting formation of frozen layer so as to enable thin wall injection molding without filing difficulty. The present work covers flow simulation of thin wall injection molding using the RTR molding process. In order to take into account the effects of thermal boundary conditions of the RTR mold, coupled analysis with transient heat transfer simulation is suggested and compared with conventional isothermal analysis. The proposed coupled simulation approach based on solid elements provides reliable thin wall flow estimation fur both the conventional molding and the RTR molding processes

• 한국전산유체공학회지
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• 제21권3호
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• pp.8-14
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• 2016

A numerical analysis is conducted to estimate the core expansion and the energy behaviors induced by a core disruptive accident in a sodium-cooled fast reactor. The numerical formulation based on underwater explosion theory is carried out to simulate the core explosion inside the reactor vessel. The transient pressure, temperature and expansion of the core are examined by solving the equation of state and nonlinear governing equation of momentum conservation in one-dimensional spherical coordinates. The energy balance inside the computation domain is examined during the core expansion process. Heat transfer between the core and the sodium coolant, and the bubble rise during the expansion process are briefly investigated.

• 한국항공우주학회지
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• 제45권3호
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• pp.163-172
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• 2017

다공성 단열재는 탁월한 단열 효과로 단열공간을 최소화하여, 기존 단열재 대비 내부 공간을 활용할 수 있어 여러 산업 분야에서 사용되고 있다. 특히 높은 단열 효과뿐만 아니라 경량화가 요구되는 항공우주 산업분야에서는 이와 같은 다공성 단열재의 수요가 증가하고 있다. 본 논문에서는 다공성 단열재의 정확도가 높은 유효 열전도율 예측 모델을 새롭게 제안하고, 기존 예측 모델 및 시험 결과와 비교 검증하였다. 이를 위해, 기존 유효 열전도율 예측 모델에 대하여 문헌조사를 수행하였고, 다공성 단열재의 고체 부피율에 따른 열전도율 시험결과 값과 비교하였다. 또한 유효 열전도율 시험 결과와 비교하여 가장 높은 정확도를 가진 Zehner-Schlunder 모델 및 시험 결과 데이터를 기반으로 새로운 유효 열전도율 예측 모델을 정의하였으며, 시험 결과 데이터와 비교하여 기존 유효 열전도율 예측 모델보다 유사한 정확도를 나타내는 것을 확인하였다. 또한, 개선된 유효 열전도율 예측 모델을 적용하여 초고속 비행체 열방어구조의 과도 열전달 해석을 수행하였으며, 열전달 시험 결과와의 비교를 통해 예측 모델의 유효성을 확인하였다.