• 제목/요약/키워드: Torsional Fracture

검색결과 40건 처리시간 0.025초

고속열차용 트리포드 축의 비틀림 해석 및 파단에 대한 실험적 연구 (Experimental Investigation on Torsional Analysis and Fracture of Tripod Shaft for High-speed Train)

  • 이주홍;김도식;남태연;이태영;조해용
    • 대한기계학회논문집A
    • /
    • 제40권11호
    • /
    • pp.979-986
    • /
    • 2016
  • 등속조인트의 일종인 트리포드 축은 동력전달용으로 고속열차의 KTX와 KTX-산천에 모두 적용되고 있으며, 동력대차에서 모터 감속장치(MRU)와 차축 감속장치(ARU)를 연결해 고속회전동력을 전달하는 핵심 요소이다. 축 방향의 미끄럼 운동이 가능한 트리포드 축은 열차 구동을 위한 토크를 전달하며, 동력전달 시스템에 과토크 발생 시 축의 퓨즈부가 절단되어 동력을 차단한다. 본 연구에서는 리니어 액추에이터를 이용한 대용량 비틀림 시험장치의 개발과 이를 이용한 트리포드 축의 정적 비틀림 강도와 피로수명을 확인하고자 하였다. 또한 구조해석을 통해 축의 취약부를 파악하고 비틀림 피로해석 결과와 실제 피로시험의 결과를 비교분석하여 비틀림 성능 개선을 위한 설계안을 제시하고자 하였다. 한편 트리포드 축의 피로에 따른 열화를 파악하기 위해 히스테리시스 곡선을 이용하였으며, 히스테리시스 곡선의 기울기 변화를 통해 피로고장 시점을 확인하였다.

피로하중을 받은 저압 터빈 블레이드의 파손해석에 관한 연구 (A Study on Failure Analysis of Low Pressure Turbine Blade Subject to Fatigue Load)

  • 홍순혁;이동우;조석수;주원식
    • Journal of Welding and Joining
    • /
    • 제19권3호
    • /
    • pp.298-304
    • /
    • 2001
  • Turbine blade is subject to force of three types ; the torsional force by torsional mount, the centrifugal force by the rotation of rotor and the cyclic bending force by steam pressure. The cyclic bending force was a main factor on fatigue strength. SEM fractography in root of turbine blade showed micro-clack width was not dependent on stress intensity factor range. Especially, fatigue did not exist on SEM photograph in root of turbine blade. To clear out the fracture mechanism of turbine blade, nanofractography was needed on 3-dimensional crack initiation and crack growth with high magnification. Fatigue striation partially existed on AFM photograph in root of turbine blade. Therefore, to find a fracture mechanism of the torsion-mounted blade in nuclear power plant, the relation between stress intensity factor range and surface roughness measured by AFM was estimated, and then the load amplitude ΔP applied to turbine blade was predicted exactly by root mean square roughness.

  • PDF

Comparative analysis of torsional and cyclic fatigue resistance of ProGlider, WaveOne Gold Glider, and TruNatomy Glider in simulated curved canal

  • Pedro de Souza Dias;Augusto Shoji Kato;Carlos Eduardo da Silveira Bueno;Rodrigo Ricci Vivan;Marco Antonio Hungaro Duarte ;Pedro Henrique Souza Calefi ;Rina Andrea Pelegrine
    • Restorative Dentistry and Endodontics
    • /
    • 제48권1호
    • /
    • pp.4.1-4.10
    • /
    • 2023
  • Objectives: This study aimed to compare the torsional and cyclic fatigue resistance of ProGlider (PG), WaveOne Gold Glider (WGG), and TruNatomy Glider (TNG). Materials and Methods: A total of 15 instruments of each glide path system (n = 15) were used for each test. A custom-made device simulating an angle of 90° and a radius of 5 millimeters was used to assess cyclic fatigue resistance, with calculation of number of cycles to failure. Torsional fatigue resistance was assessed by maximum torque and angle of rotation. Fractured instruments were examined by scanning electron microscopy (SEM). Data were analyzed with Shapiro-Wilk and Kruskal-Wallis tests, and the significance level was set at 5%. Results: The WGG group showed greater cyclic fatigue resistance than the PG and TNG groups (p < 0.05). In the torsional fatigue test, the TNG group showed a higher angle of rotation, followed by the PG and WGG groups (p < 0.05). The TNG group was superior to the PG group in torsional resistance (p < 0.05). SEM analysis revealed ductile morphology, typical of the 2 fracture modes: cyclic fatigue and torsional fatigue. Conclusions: Reciprocating WGG instruments showed greater cyclic fatigue resistance, while TNG instruments were better in torsional fatigue resistance. The significance of these findings lies in the identification of the instruments' clinical applicability to guide the choice of the most appropriate instrument and enable the clinician to provide a more predictable glide path preparation.

비틀림 진동 계산 및 측정을 통해 고찰한 선박용 2행정 저속엔진 크랭크축 파단 현상 (Study of Two Stroke Low Speed Diesel Engine Crankshaft Crack Phenomenon by Torsional Vibration Calculation & Measurement)

  • 문정하;김정렬
    • 한국소음진동공학회논문집
    • /
    • 제24권6호
    • /
    • pp.452-461
    • /
    • 2014
  • Two stroke low speed diesel engines that have many advantages such as high thermal efficiency and durability have been widely used for marine engine. However, it is also true that many problems have occurred due to the high explosion pressure and severe operating environment. Especially problems of shaft damage etc. intensively occurred due to the phenomenon of crankshaft exceeding the allowable stress, including the shaft vibration of the engine model in the early stage. In this study, the crankshaft fracture phenomenon of early engine model was evaluated and analyzed by using up-to-date torsional vibration calculation program and measurement instrument. And this was numerically shown.

Buckling resistance, bending stiffness, and torsional resistance of various instruments for canal exploration and glide path preparation

  • Kwak, Sang-Won;Ha, Jung-Hong;Lee, WooCheol;Kim, Sung-Kyo;Kim, Hyeon-Cheol
    • Restorative Dentistry and Endodontics
    • /
    • 제39권4호
    • /
    • pp.270-275
    • /
    • 2014
  • Objectives: This study compared the mechanical properties of various instruments for canal exploration and glide-path preparations. Materials and Methods: The buckling resistance, bending stiffness, ultimate torsional strength, and fracture angle under torsional load were compared for C+ file (CP, Dentsply Maillefer), M access K-file (MA, Dentsply Maillefer), Mani K-file (MN, Mani), and NiTiFlex K-file (NT, Dentsply Maillefer). The files of ISO size #15 and a shaft length of 25 mm were selected. For measuring buckling resistance (n = 10), the files were loaded in the axial direction of the shaft, and the maximum load was measured during the files' deflection. The files (n = 10) were fixed at 3 mm from the tip and then bent $45^{\circ}$ with respect to their long axis, while the bending force was recorded by a load cell. For measuring the torsional properties, the files (n = 10) were also fixed at 3 mm, and clockwise rotations (2 rpm) were applied to the files in a straight state. The torsional load and the distortion angle were recorded until the files succumbed to the torque. Results: The CP was shown to require the highest load to buckle and bend the files, and the NT showed the least. While MA and MN showed similar buckling resistances, MN showed higher bending stiffness than MA. The NT had the lowest bending stiffness and ultimate torsional strength (p < 0.05). Conclusions: The tested instruments showed different mechanical properties depending on the evaluated parameters. CP and NT files were revealed to be the stiffest and the most flexible instruments, respectively.

ECAP으로 제조된 초미세립 순동의 동적 변형거동 (Dynamic Deformation Behavior of Ultra-Fine-Grained Pure Coppers Fabricated by Equal Channel Angular Pressing)

  • 김양곤;황병철;이성학;이철원;신동혁
    • 대한금속재료학회지
    • /
    • 제46권9호
    • /
    • pp.545-553
    • /
    • 2008
  • Dynamic deformation behavior of ultra-fine-grained pure coppers fabricated by equal channel angular pressing (ECAP) was investigated in this study. Dynamic torsional tests were conducted on four copper specimens using a torsional Kolsky bar, and then the test data were analyzed by their microstructures and tensile properties. The 1-pass ECAP'ed specimen consisted of fine dislocation cell structures elongated along the ECAP direction, which were changed to very fine, equiaxed subgrains of 300~400 nm in size as the pass number increased. The dynamic torsional test results indicated that maximum shear stress increased with increasing ECAP pass number. Adiabatic shear bands were not found at the gage center of the dynamically deformed torsional specimen of the 1- or 4-pass ECAP'ed specimen, while some weak bands were observed in the 8-pass ECAP'ed specimen. These findings suggested that the grain refinement according to the ECAP was very effective in strengthening of pure coppers, and that ECAP'ed coppers could be used without serious reduction in fracture resistance under dynamic torsional loading as adiabatic shear bands were hardly formed.

Full scale test and alnalytical evaluation on flexural behavior of tapered H-section beams with slender web

  • Lee, Seong Hui;Choi, Sung Mo;Lee, E.T.;Shim, Hyun Ju
    • Steel and Composite Structures
    • /
    • 제8권5호
    • /
    • pp.389-402
    • /
    • 2008
  • In December 2005, one(A) of the two pre-engineered warehouse buildings in the port of K City of Korea was completely destroyed and the other(B) was seriously damaged to be demolished. Over-loaded snow and unexpected blast of wind were the causes of the accident and destructive behavior was brittle fracture caused by web local buckling and lateral torsional buckling at the flange below rafter. However, the architectural design technology of today based on material non-linear method does not consider the tolerances to solve the problem of such brittle fracture. So, geometric non-linear evaluation which includes initial deformation, width-thickness ratio, web stiffener and unbraced length is required. This study evaluates the structural safety of 4 models in terms of width-thickness ratio and unbraced length using ANSYS 9.0 with parameters such as width-thickness ratio of web, existence/non-existence of stiffener and unbraced length. The purpose of this study is to analyze destructive mechanism of the above-mentioned two warehouse buildings and to provide ways to promote the safety of pre-engineered buildings.

회전체 스트레스 정보를 이용한 터빈 축 피로수명 평가 (Fatigue Life Evaluation of Turbine Shaft Using Applied Shaft Stress)

  • 진병규;박기범;채장범
    • 대한기계학회논문집A
    • /
    • 제38권4호
    • /
    • pp.437-442
    • /
    • 2014
  • 원자력 발전소의 터빈-발전기 시스템과 같이 일정한 토크와 함께 축 진동에 의한 가변 응력이 인가되는 부재의 경우 비틀림 응력에 의한 피로 파괴 거동을 보인다. 따라서 본 연구에서는 터빈-발전기의 터빈 축에 인가하는 비틀림 응력을 측정하고 응력에 의해 발생하는 피로 파괴 거동을 분석하는 것을 목적으로 하였다. 이를 위해 터빈-발전기 시스템과 같은 실험 장치를 제작하고 임의의 부하를 인가하여 다양한 비틀림 응력에 대한 피로 파괴 거동을 평가하였다. 특히 기존의 알려진 피로 거동 평가 방법인 응력-수명, 변형률-수명, 균열성장 평가 방법을 동시에 적용하여 평가를 진행하였다. 부하의 크기가 증가하면서 평가 방법과 무관하게 피로 수명이 감소하는 경향이 확인하였으며 5 kV 부하 인가 시 최대 10배의 피로 수명의 감소가 발생하였다.

저압터빈용 로터강의 이축 피로수명예측법에 관한 연구 (Study of Axial and Torsional Fatigue Life Prediction Method for Low Pressure Turbine Rotor Steels)

  • 현중섭;송기욱;이영신
    • 한국정밀공학회지
    • /
    • 제22권12호
    • /
    • pp.149-155
    • /
    • 2005
  • The rotating components such as turbine rotors in service are generally subjected to multiaxial cyclic loading conditions. The prediction of fatigue lift for turbine rotor components under complex multiaxial loading conditions is very important to prevent the fatigue failures in service. In this paper, axial and torsional low cycle fatigue tests were preformed for 3.5NiCrMo steels serviced low pressure turbine rotor of nuclear power plant. Several methods to predict biaxial fatigue life such as Tresca, von Mises and Brown & Miller's critical plane approach were evaluated to correlate the experimental results for serviced NiCrMoV steel. The fracture mode and fatigue characteristics of NiCrMoV steel were discussed based on the results of fatigue tests performed under the axial and torsional test conditions. In particular, the Brown and Miller's critical plane approach was found to best correlate the experimental data with predictions being within a factor of 2.

횡-비틀림 연성진동하는 L형 단면 보의 크랙 검출에 대한 실험적 연구 (Experimental Study on Detection of Crack for Coupled Bending-torsional Vibrations of L-beams)

  • 손인수;이두호;노태우
    • 한국소음진동공학회논문집
    • /
    • 제21권2호
    • /
    • pp.169-177
    • /
    • 2011
  • In this paper, the natural frequency of a cracked cantilever L-beams with a coupled bending and torsional vibrations is investigate by theory and experiment. In addition, a method for detection of crack in a cantilever L-beams is presented based on natural frequency measurements. The governing differential equations of a cracked L-beam are derived via Hamilton's principle. The two coupled governing differential equations are reduced to one sixth order ordinary differential equation in terms of the flexural displacement. Futher, the dynamic transfer matrix method is used for calculation of a exact natural frequencies of L-beams. The crack is assumed to be in the first mode of fracture and to be always opened during vibrations. In this study, the differences between the actual and predicted positions and sizes of crack are less than about 10 % and 39.5 % respectively.