• Title/Summary/Keyword: Torsional Fatigue

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A Study on Shaft Fatigue Strength due to Torsional Vibrations in Two Stroke Low Speed Diesel Engines (저속 2행정 디젤엔진의 과도 비틀림 진동에 의한 축계 피로 강도에 관한 연구)

  • Lee, D.C.;Kim, S.H.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.786-791
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    • 2006
  • Two stroke low speed diesel engines are mainly used for marine propulsion or power plant prime mover. These have many merits such as higher thermal efficiency, mobility and durability. However various annoying vibrations sometimes occur in ships or at the plant itself. Of these vibrations, torsional vibration is very important and it should be carefully investigated during the initial design stage for engine's safe operation. In this paper authors suggest a new estimation method of for shaft's can be calculated equivalently from accumulated fatigue cycles number due to torsional vibration. The 6S70MC-C($25,320ps{\times}91rpm$) engine for ship propulsion was selected as a case study, and the accumulated fatigue cycles numbers for shafting life time converted from the measured angular velocity and torsional vibration stress was calculated. This new method can be realized and confirmed in test model ship with two stroke low speed diesel engine.

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Fatigue Strength Analysis of Propulsion Shafting System with Two Stroke Low Speed Diesel Engine by Torsional Vibration in Frequency Domain (주파수 영역에서 비틀림진동에 의한 저속 2행정 디젤엔진을 갖는 추진축계의 피로강도 해석)

  • Kim, S.H.;Lee, D.C.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.416-422
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    • 2007
  • Prime movers in most large merchant ships adapt two stroke low speed diesel engine which has higher efficiency, mobility and durability. However, severe torsional vibration in these diesel engines may be induced by higher fluctuation of combustion pressures. Consequently, it may lead sometimes to propulsion shafting failure due to the accumulated fatigue stresses. Shaft fatigue strength analysis had been done traditionally in time domain but this method is complicated and difficult in analysing bi-modal vibration system such as the case of cylinder misfiring condition. In this paper authors introduce an assessment method of fatigue strength estimation for propulsion shafting system with two stroke low speed diesel engine in the frequency domain.

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Study of Axial and Torsional Fatigue Life Prediction Method for Low Pressure Turbine Rotor Steels (저압터빈용 로터강의 이축 피로수명예측법에 관한 연구)

  • Hyun, Jung-Seob;Song, Gee-Wook;Lee, Young-Shin
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.12 s.177
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    • pp.149-155
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    • 2005
  • The rotating components such as turbine rotors in service are generally subjected to multiaxial cyclic loading conditions. The prediction of fatigue lift for turbine rotor components under complex multiaxial loading conditions is very important to prevent the fatigue failures in service. In this paper, axial and torsional low cycle fatigue tests were preformed for 3.5NiCrMo steels serviced low pressure turbine rotor of nuclear power plant. Several methods to predict biaxial fatigue life such as Tresca, von Mises and Brown & Miller's critical plane approach were evaluated to correlate the experimental results for serviced NiCrMoV steel. The fracture mode and fatigue characteristics of NiCrMoV steel were discussed based on the results of fatigue tests performed under the axial and torsional test conditions. In particular, the Brown and Miller's critical plane approach was found to best correlate the experimental data with predictions being within a factor of 2.

Torsional Stress Analysis of Turbine-Generator Connected to HVDC System (HVDC단에 연결된 터빈-발전기의 비틀림 스트레스 해석)

  • 김찬기
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.50 no.8
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    • pp.416-426
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    • 2001
  • This paper deals with the impact of an inverter station on the torsional dynamics of turbine-generator which is located at the inverter side of a HVDC-AC network power system. The studies show that the torsional stress of turbine-generator depends on the AC network fault locations because of the commutation failures of inverter station. And the torsional stress induce fatigue in the shaft material and reduce the shaft life-time. So, the purpose of this paper is to analysis the torsional stress of turbine-generator shaft at inverter side, to find the checked points of turbine-generator. The EMTDC program is used for the simulation studies.

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Low Cycle Fatigue Characteristics of Duplex Stainless Steel with Degradation under Pure Torsional Load (순수 비틀림 하중하에서 열화를 고려한 2상 스데인리스강의 저주기 피로특성)

  • Gwon, Jae-Do;Park, Jung-Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.9
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    • pp.1897-1904
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    • 2002
  • Monotonic torsional and pure torsional low cycle fatigue(LCF) test with artificial degradation were performed on duplex stainless steel(CF8M). CF8M is used in pipes and valves in nuclear reactor coolant system. It was aged at 430$^{\circ}C$ for 3600hrs. Through the monotonic and LCF test, it is found that mechanical properties(i.e., yield strength, strain hardening exponent, strength coefficient etc.) increase and fatigue life(N$\sub$f/) decreases with degradation of material. The relationship between shear strain amplitude(${\gamma}$$\sub$a/)and N$\sub$f/ was proposed.

A Study on the Torsional Vibration of propulsion Shafting System with Controllable Pitch Propeller (가변익 프로펠러를 갖는 추진축계의 비틀림진동에 관한 연구)

  • 이돈출
    • Journal of Advanced Marine Engineering and Technology
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    • v.22 no.5
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    • pp.626-634
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    • 1998
  • Controllable pitch propeller(CPP) is usually adopted for easy and effective engine controls of a ship in a port. Unfortunately the torsional vibration may occur by a certain variation of engine torque and the major resonance peak may exist within the maximum continuous rating(MCR) In these cases an additional stress concentration on the oil passages such as longitudinal slots notches and circular holes of an oil distributor shaft(ODS) occurs by the torsional vibration of the CPP shaft. In this paper an analysis for the fatigue limit of an ODS system of the 5S70MC engine in a crude oil carrier is done by applying FEM and empirical formulas. Furthermore the additional stress on the ODS is investigated by analyzing the torsional vibration of the shaft system and a control method in which a tuning damper is adopted is introduced in the case of the additional stress exceeds the fatigue limit. The validity of analysis method is verified by comparing the results acquired by an actual measurement of the vibratory torque for the above ODS

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Fatigue characteristics of SCM 22 Steel by Shot Peening (쇼트피닝한 SCM22강의 피로 특성)

  • 신용승
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.6
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    • pp.126-131
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    • 1998
  • The influence of shot peening on the fatigue strength of SCM22 steel is investigated in this work. The shot peening process is applied to the heat treated specimens. Then, basic material properties and residual stresses are evaluated for specimens. Rotate bending and torsional fatigue tests are accomplished to investigate the effects of shot peening on the fatigue strength. experimental results show that the fatigue life was increased tremendously by shot peening. The compressive residual stress, which is induced by shot peening process, seems to be an important factor of increasing the fatigue strength.

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Stress Analysis for Torsional Spring Box of Radial Dual Mass Flywheel (원판형 이중 질량 플라이휠의 비틀림 스프링 장치의 응력해석에 관한 연구)

  • 최병기;노승훈;남욱희;김광수;최성종;이춘열;채영석
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.6
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    • pp.147-154
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    • 2003
  • Radial Dual Mass Flywheel(RDMF) is designed to reduce torsional vibration and noise occurring in automotive powertrain. In this paper, finite element method is used to evaluate stress level and critical area of the torsional spring box, a major part of RDNF system. In finite element analysis, both static and dynamic loadings are considered and it is found that the most critical spot is the welded zone of spring box. Also, fatigue test is performed and fractured surfaces are examined to find fatigue stress level by experiment.

Effect of surface treatment on the mechanical properties of nickel-titanium files with a similar cross-section

  • Kwak, Sang Won;Lee, Joo Yeong;Goo, Hye-Jin;Kim, Hyeon-Cheol
    • Restorative Dentistry and Endodontics
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    • v.42 no.3
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    • pp.216-223
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    • 2017
  • Objectives: The aim of this study was to compare the mechanical properties of various nickel-titanium (NiTi) files with similar tapers and cross-sectional areas depending on whether they were surface-treated. Materials and Methods: Three NiTi file systems with a similar convex triangular cross-section and the same ISO #25 tip size were selected for this study: G6 (G6), ProTaper Universal (PTU), and Dia-PT (DPT). To test torsional resistance, 5 mm of the straightened file's tip was fixed between polycarbonate blocks (n = 15/group) and continuous clockwise rotation until fracture was conducted using a customized device. To evaluate cyclic fatigue resistance, files were rotated in an artificial curved canal until fracture in a dynamic mode (n = 15/group). The torsional data were analyzed using 1-way analysis of variance and the Tukey post-hoc comparison test, while the cyclic fatigue data were analyzed using the Mann-Whitney U test at a significance level of 95%. Results: PTU showed significantly greater toughness, followed by DPT and G6 (p < 0.05). G6 showed the lowest resistance in ultimate torsional strength, while it showed a higher fracture angle than the other files (p < 0.05). In the cyclic fatigue test, DPT showed a significantly higher number of cycles to failure than PTU or G6 (p < 0.05). Conclusions: Within the limitations of this study, it can be concluded that the torsional resistance of NiTi files was affected by the cross-sectional area, while the cyclic fatigue resistance of NiTi files was influenced by the surface treatment.

Effects of the curing pressure on the torsional fatigue characteristics of adhesively bonded joints (경화 압력이 접착 조인트의 비틀림 피로 특성에 미치는 영향)

  • Hwang, Hui-Yun;Kim, Byung-Jung;Lee, Dae-Gil
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.196-201
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    • 2004
  • Adhesive joints have been widely used for fastening thin adherends because they can distribute the load over a larger area than mechanical joints, require no hole, add very little weight to the structure and have superior fatigue resistance. However, the fatigue characteristics of adhesive joints are much affected by applied pressure during curing operation because actual curing temperature is changed by applied pressure and the adhesion characteristics of adhesives are very sensitive to manufacturing conditions. In this study, cure monitoring and torsional fatigue tests of adhesive joints with an epoxy adhesive were performed in order to investigate the effects of the applied pressure during curing operation. From the experiments, it was found that the actual curing temperature increased as the applied pressure increased, which increased residual thermal stress in the adhesive layer. Therefore, the fatigue life decreased as the applied pressure increased because the mean stress during fatigue tests increased due to the residual thermal stress.

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