• Transactions of the Korean Society of Automotive Engineers
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• v.14 no.2
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• pp.107-113
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• 2006

The torsion beam axle type is widely used in the rear suspension for small passenger cars due to low cost, good performance, etc. To develop the torsion beam axle, it is necessary to estimate the characteristics of rear suspension from the design process. The characteristics estimation of the torsion beam axle is performed using FEM, dynamic simulation and is verified the real test. In this study, the natural frequency and roll stiffness of the torsion beam axle were measured by FEM, and the reliability of the FE model was evaluated according to the comparison of test data. This study presents a unique method for the finite element modeling and analysis of the torsion beam axle. The results of the FEA were verified using test data.

• Transactions of the Korean Society of Automotive Engineers
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• v.11 no.3
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• pp.198-203
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• 2003

Due to the low production cost and space availability which are originated from the structural simplicity of the torsion beam axle suspension, the suspension has been frequently used for sedan and SUV style vehicles. The design procedure of the suspension, however, requires significant amount of time which prohibits more efficient design of the suspension. In this study, an integrated procedure and constituting modules are explained and the performance of the corresponding program is exhibited. The integrated procedure enables one to save the design time and cost significantly.

• Transactions of the Korean Society of Automotive Engineers
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• v.7 no.9
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• pp.195-202
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• 1999

The kinematic and complicance characteristics of torsion beam axle is structurally related to the location and section profile of torsion beam and the span from body mounting point to wheel center. This paper presents the effect of section properties in torsion beam on the structural characteristics and roll behavior of suspension. The structural characteristics is on the maximum stress on the welding area of torsion beam and the roll behavior is on roll steer and roll-camber of suspension which are important for controllability and stability in cornering. Four factors are used for the section design of torsion beam, which are thickness , midline length, are inner radius, and sector half angle . Through the structural and quasi-static analysis made for six torsion beam axle models, it can be noticed that roll steer and the structural durability of suspension are closely related to warping constant and shear center in section properties of torsion beam.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2013.10a
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• pp.600-604
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• 2013

A CTBA(Coupled Torsion Beam Axle) is a general type for rear suspension of small/compact sedans. It connects left and right knuckles using torsion beam axle and trails rear wheels. Therefore, a CTBA performs a main role of ride & handing. But, a CTBA suspension has main bending mode around 120Hz and causes road booming noise in the interior of a car. Therefore, the mode control of a CTBA is very important for reducing road noise. In this paper, we optimized the shape of a CTBA to reduce road noise considering R&H performance, simultaneously. The vibration mechanism of CTBA was investigated using ODS(Operational Deflection Shape) and mode shape.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.34 no.10
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• pp.1339-1344
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• 2010

MSM (Modal Superposition Method) is a technique for analyzing structural durability by taking the vibration characteristics into consideration. In this paper, MSR (Modal Stress Recovery) method, which is similar to MSM, was reviewed to check its validity as a durability analysis method. The MSR method directly calculates the modal displacement time history in multibody dynamics analysis; as a result, the total analysis time is shorter than that of MSM method. We conduct durability analysis using the MSR method and a durability test of a torsion beam axle that is affected by various road loads within the natural frequency of the beam axle. The analysis results for critical location and durability were in good agreement with the respective test results. Therefore, durability analysis using the MSR method is effective in predicting the durability of the structures of various dynamic systems.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2005.11a
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• pp.147-150
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• 2005

The torsion beam axle type is widely used in the rear suspension for small passenger car because of low cost, good performance and etc. The FE and dynamic analysis using the computer are very helpful for the efficiency of the torsion beam design. First of all, the reliability on the computational model must be verified for the analysis. In this study, The FE model of the torsion beam was verified according to comparison with he test data. And after making the flexible body using the FE model, the dynamic characteristic of the tubular type torsion beam axles was compared with that of the V-beam type.

• Journal of Applied Reliability
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• v.12 no.2
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• pp.79-90
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• 2012

The torsion beam type of rear suspension has been adopted by most manufactures of small to medium front wheel drive passenger cars. Previous studies analyzed only the load characteristics of CTBA(the coupled torsion beam axle)'s components. This paper analyzed the results of measurement after measuring loads and displacements, angles when a car equipped with the coupled torsion beam axle is driving in various roads. The most important durability factors for CTBA part are the force and direction of rear CTBA trailing arm. If there are design changes, it was difficult to make a sensor and install each time for measuring the trailing arm forces. After analyzing the loading histories between body and chassis, we developed the transformation matrix that can be converted to mutual force. This paper also deals with the analysis of the force behavior through the analysis of the influence and correlation between the body and chassis parts of cars.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2009.10a
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• pp.202-205
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• 2009

Tubular torsion beam of high strength steel is going about in an automotive rear axle due to the advantages of light weight and efficient rear packaging capability. High strength tubular beam can be manufactured by the hydroforming in order to ensure dimensional accuracy, while a conventional stamping has been used for steel tubular beam. Internal pressure, feeding and their combination are the key factors of controlling the process. Based on the numerical simulation and try-outs, the optimized hydroforming process conditions for the high strength tubular beam were suggested.

• Transactions of Materials Processing
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• v.24 no.1
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• pp.13-19
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• 2015

For an accurate analysis of hot stamping, a coupled simulation with different aspects of the process(i.e. mechanical, thermal, and phase transformation) is needed. However, coupled simulations are time consuming and costly. Therefore, the current study proposes a simplified method focused on the forming for the hot stamping simulation of a coupled torsion beam axle (CTBA) tubular beam. In this simplified method, non-isothermal conditions were assumed and only conduction was considered, since it represents the majority of the heat transfer during hot stamping. In addition, temperature and strain rate effects were also included. Moreover, an isothermal simulation was conducted and compared with a non-isothermal simulation. Finally, the simulations were verified by experiments. In conclusion, the proposed method is shown to be effective for the development of tube-type parts, and it effectively predicts the deformation of the tubular beam during hot stamping.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2004.10a
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• pp.32-35
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• 2004

The development of automotive rear chassis part using tube forming process has advantage of increase in part durability and decrease in its weight. We developed tubular type rear CTBA(Coupled Torsion Beam Axle) part with 60K high strength steel developed by POSCO in this project. The result was demonstrated that tubular type CTBA shows excellent durability performance and $10\%$ weight reduction compared with V-beam type CTBA in our work. Furthermore, we will adapt this technology to mass production and apply to the other chassis parts.