• Title/Summary/Keyword: Torque monitoring system

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Development of pushing force measuring system for coke oven machines using telemetry method (비 접촉원격 토오크 측정 시스템 개발)

  • 전종학;허윤기;최일섭
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.1778-1781
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    • 1997
  • The coke oven plant on a steel works has not, in the past, been regarded as a prime user of modern instrument technology. The reason for this perception may be due to the fact that the basic design of the coke battery has been changed little over the years. The recording and analysis of oven pushing force on a routine basis is seen as a means of monitoring plant operation. A torque sensor is set up at the shaft of the rotor for measuring pushing force. Pushing force data which is communicated form torque sensor to staor by telemetry method are shown on MMI(Man-Machine Interface) screen and stored in the database automatically. Perhaps the most important feature is that is allows a problem oven to be identified at an early stage and for corrective action to be taken before it develops into a refusal to push. In this way the mechanical loads imposed on the battery structlure can be held to a necessary minimum, so helping to prolong its service life.

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Development of the Mechanical Power Monitoring System for Planetary Reduction Motor using Hall Effect Sensor (홀 이펙트 센서를 이용한 유성기어 감속기모터의 동력 모니터링 시스템 개발)

  • 장인훈;오세훈;심귀보
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2004.10a
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    • pp.201-204
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    • 2004
  • 감속기가 사용되어지는 경우 부하의 변동이나 구동부의 상태변화에 따라 모터의 토크, 회전수 등이 변하는데 이러한 값들을 모니터링 하면 부하의 변동이나 구동부를 진단할 수 있다. 본 논문은 유성기어를 이용한 기어드 모터를 제작하고, LCD를 포함하는 간단한 사용자 인터페이스를 통해 전달 Torque, 전달회전수(rpm), 전달동력을 확인할 수 있는 소형의 표시기가 있는 감속기에 관한 것이다. 일반적으로 전달 토크를 측정하는 장비는 크기가 크고 고가이며 계측기를 연결하고 측정하는 과정이 매우 번거로울 뿐만 아니라 지속적인 유지보수가 필요한 단점이 있다. 본 논문에서 제안하는 유성기어를 사용하면 간단히 모터의 토크 및 회전수를 측정할 수 있고 측정값을 표시하는 표시기를 모터에 부착할 수 있다. 측정 및 표시기는 기존 가격에 비해 매우 값싸게 제작할 수 있고 유지보수가 필요 없으며 검출 값을 시스템 제어부에 피드백 시키면 자기진단이 가능해진다. 특히 블루투스를 이용한 무선 통신기능을 부과하면 원격 모니터링이 가능하고 복수 모터유닛의 네트워크 구성이 용이하며 인터넷을 통한 데이터 통신으로의 확장이 가능하다.

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Torque Measurement of Tripod Shaft for HSR-350x (한국형고속열차의 동력전달축 부하측정)

  • Kim, Sang-Soo;Kim, Young-Guk;Kim, Ki-Hwan;Park, Choon-Soo
    • Journal of the Korean Society for Railway
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    • v.10 no.6
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    • pp.660-664
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    • 2007
  • Korea High-speed Railway (HSR-350x) was developed by Korean government, several institutes, and related companies. HSR-350x was investigated its performance and tested at the high speed line. In 2004 December, HSR-350x was run over 350km/h and proved its running performance. And Korean Train Express (KTX) served the commercial traffic for 4 years. These high speed railways have 12 motors to transfer the traction effort or the braking force. To obtain the load of the transfer shaft, it is necessary to measure the transferred torque of the shaft. In this paper, authors propose the construction the measurement system fur monitoring the force transferred to the train from the motor The system was installed to the tripod shaft which is located between the reduction gears and it measures the mechanical load directly.

Strength analysis of the driving shift gears for a 67 kW class agricultural tractor according to tire type

  • Baek, Seung Min;Kim, Wan Soo;Kim, Yeon Soo;Baek, Seung Yun;Lee, Nam Gyu;Moon, Seok Pyo;Jeon, Hyeon Ho;Choi, Young Soo;Kim, Taek Jin;Kim, Yong Joo
    • Korean Journal of Agricultural Science
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    • v.47 no.4
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    • pp.1147-1158
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    • 2020
  • The purpose of this study was to measure the engine torque and rotational speed of a 67 kW class agricultural tractor according to tire type during plow tillage and to analyze the gear strength of the driving shift for the tractor. A field test was performed under the condition with a single tire (Test A) and dual tires (Test B) to increase the ground width of the rear tires. A load monitoring system was developed, and the engine torque and rotational speed were measured using controller area network (CAN) communication. The engine torque and rotational speed during plow tillage were calculated as the equivalent torque and speed using Palmgren Miner's rule. As a result, the equivalent torque and speed in Test A and Test B were 181.0 Nm and 1,913 rpm and 206.1 Nm and 2,130 rpm, respectively. As the ground width of the rear tire was increased, the bending stress in Test B was about 9.9 to 10.5% higher than that of the Test A, and the contact stress was about 4.6 to 4.9% higher than that of the Test A. Under all conditions, the safety factor for the bending and contact stress was 1 or more. Thus, the driving shift gears for the dual tire type are considered safe.

Diagnosis of Cutting Stability of Portable Automatic Beveling Machine Using Spindle Motor Current (주축 모터를 이용한 포터블 자동 면취기의 가공 안정성 진단)

  • Kim, Tae Young;An, Byeong Hun;Kim, Hwa Young
    • Journal of Sensor Science and Technology
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    • v.31 no.1
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    • pp.57-63
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    • 2022
  • This study describes a system that monitors the tool and cutting state of automatic beveling operation in real time. As a signal for cutting state monitoring, a motor current detected from the spindle drive system of the automatic beveling machine is used to monitor abnormal state. Because automatic beveling is processed using a face milling cutter, the cutting force mechanism is the same as the milling process. The predicted cutting torque is obtained using a cutting force model based on specific cutting resistance. Then, the predicted cutting torque is converted into the spindle motor current value, and cutting state stability is diagnosed by comparing it with the motor current value detected during beveling operation. The experimental results show that the spindle motor current can detect abnormal cutting state such as overload and tool wear during beveling operation, and can diagnose the cutting stability using the proposed equip-current line diagram.

Developed a test rig for studying the hover performance of a coaxial propeller (동축반전 프로펠러의 제자리 비행 성능연구를 위한 시험장치 개발)

  • Song, Youn-Ha;Song, Jae-Rim;Kim, Deog-Kowan
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.560-562
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    • 2017
  • This paper presents the development and test results of a test rig for confirming the hover performance of the coaxial propeller which is applied to the drone in order to carry out the mission that requires high payload such as the development of the courier drones. the performance of each propeller was measured by varying the thrust and torque according to the H/D ratio. the Thrust sensor and torque sensor were used to measure the thrust and torque generated when the propeller rotated, and a photo sensor was used to measure the rpm. it used the data acquisition system to acquire data from each sensor, and used the Labview softwaer to control data storage, monitoring and BLDC motor control. In the test, each propeller meansured the figure of mefit according to the chansge of the interval at the same rpm.

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Construction of Torque Measurement System for High Speed Railway (고속열차의 동력전달축 부하측정 시스템 구축 방안)

  • Kim, Sang-Soo;Kim, Young-Kuk;Kim, Ki-Hwan;Han, Young-Jae
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.780-785
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    • 2007
  • Korean Train Express (KTX) has opened to commercial traffic since 2004 at maximum speed 300km/h, and Korea High-speed Railway (HSR-350x) was developed by Korean government, several institutes, and related companies. HSR-350x is now being investigated its performance and tested at the high speed line. In 2004 December, HSR-350x was run over 350km/h and proved its running performance. These high speed railways have 12 motors to transfer the traction effort or the braking force. In this paper, authors propose the construction the measurement system for monitoring the force transferred to the train from the motor. The system is installed to the tripod shaft which is located between the reduction gears and it measures the mechanical load directly.

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A Study on Self-Healing Bolted Joints using Shape Memory Alloy (형상기억합금을 이용한 자가치유 볼트접합부 시스템에 관한 연구)

  • Chang, Ha-Joo;Lee, Chang-Gil;Park, Seung-Hee
    • Journal of Korean Society of Steel Construction
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    • v.23 no.5
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    • pp.629-636
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    • 2011
  • This paper describes the smart structural system that uses smart materials for real-time monitoring and active control of bolted joints in steel structures. The impedance-based structural health monitoring (SHM) techniques, which utilize the electro-mechanical coupling property of piezoelectric materials, was used to detect loose bolts in bolted joints. By monitoring the measured electrical impedance and comparing it with the measured baseline, a bolt loosening damage was detected. The damage was evaluated quantitatively using the damage metrics in conductance signature with respect to the healthy states. When loosening damage was detected in the bolted joint, the external heater actuated the shape memory alloy (SMA) washer. Then the heated SMA washer expanded axially and adjusted the bolt tension to restore the lost torque. An experiment was conducted by integrating the piezoelectric-material-based SHM function and the SMA-based active control function on a bolted joint, after which the performance of thesmart self-healing joint system was investigated.

3MW Class Offshore Wind Turbine Development (3MW급 해상풍력 발전시스템 개발)

  • Joo, Wan-Don;Lee, Jeong-Hoon;Kim, Jeong-Il;Jeong, Seok-Yong;Shin, Young-Ho;Park, Jong-Po
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.491-494
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    • 2009
  • This paper introduces the design concepts and characteristics of WinDS3000$^{TM}$ which is a trade mark of Doosan's 3MW offshore/onshore wind turbine. WinDS3000$^{TM}$ has been designed in consideration of high RAMS (Reliability, Availability, Maintainability and Serviceability) and cost effectiveness for the TC Ia condition in GL guideline. An integrated drive train design with an innovative three-stage gearbox has been introduced to minimize nacelle weight of the wind turbine and to enhance a high reliability for transmission. A permanent magnet generator with full converter system has been introduced to get higher efficiency in part load operation, and grid friendliness use of 50 Hz and 60 Hz grid. A pitch regulated variable speed power control with individual pitch system has been introduced to regulate rotor torque while generator reaction torque can be adjusted almost instantaneously by the associated power electronics. An individual pitch control system has been introduced to reduce fatigue loads of blade and system. The wind turbine has been also equipped with condition monitoring and diagnostic systems in order to meet maintainability requirements. And internal maintenance crane in nacelle has been developed. As a result, the maintenance cost was dramatically reduced and maintenance convenience also enhanced in offshore condition.

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Design of DSP(TMS320F240) Controller for Multi-axes Transportation System with BLDC Servo Motor (DSP(TMS320F240)를 이용한 BLDC서보 전동기 다축 이송시스템 제어기 설계)

  • 김민섭;구효원;최중경;권현아;신영호
    • Proceedings of the IEEK Conference
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    • 2002.06e
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    • pp.95-98
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    • 2002
  • This paper presents a study on DSP(TMS320F240) controller design for multi-axes transportation system using BLDC servo motor. This BLDC servo motor controller was realized with DSP(Digital Signal Processor) and IPM (Intelligent Power Module). The multi-axes transportation system needs torque, speed, position control of servo motor for variable action. This paper implements those servo control with vector control and space vector modulation technique. As CPU of controller DSP(TMS320F240) is adopted because, it has PWM(Pulse Width Modulation) waveform generator, A/D(Analog to Digital) converter, SPI(Serial Peripheral Interface) port and input/output port etc. The controller of multi-axes transportation system consists of 3-level hierarchy structure that main host PC manages three sub DSP system which transfer downword command and are monitoring the states of end servo controllers. Each sub DSP system operates eight BLDC servo controllers which control BLDC servo motor using DSP and IPM Between host system and middle digital signal processor communicate with RS-422, between main processor and controller communicate with SPI port.

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