• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.11a
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• pp.184-187
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• 2000

This paper describes action of synchronous error between z axis and spindle axis on rigid tapping. Because rigid tapping cuts the threads synchronizing the movement of z axis to spindle rotation, synchronous error between z axis and spindle is very important. Increase of synchronous error degrades the accuracy of thread and crushes the tap in worst case. So we developed the realtime measurement system of synchronous error in order to know the action of synchronous error on rigid tapping. In result, we have known that synchronous error was increased according to rise of spindle speed and z axis speed. And because the cutting torque(M3-30Ncm∼M10-300Ncm) on rigid tapping are less than maximum motor torque(3500Ncm), it specially doesn't affect the synchronous error. The most important parameter which has affected the increase of synchronous error was acceleration/deceleration time. On worst case, spindle motor was tripped because of the excess of synchronous error. Because the acceleration/deceleration time ocuupies the most of the total cutting time, in order to move on the high speed rigid tapping, the acceleration/deceleration time of spindle must be remarkably reduced.

• Journal of Advanced Marine Engineering and Technology
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• v.33 no.8
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• pp.1261-1267
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• 2009

The Direct Torque Control[DTC] controls torque and flux by restricting the flux and torque errors within respective hysteresis bands, and motor torque and flux are controlled by the stator voltage space vector using optimum inverter switching table. And the Current Error Compensation method is on the basis of compensating current difference between the induction motor and its numerical model, in which the identical stator voltage is supplied for both the actual motor and the model so that the gaps between stator currents of the two can be forced to decay to zero as time proceeds. Consequently, the rotor speed approaches to the model speed, namely, setting value and the system can control motor speed precisely. This paper proposes a new sensorless speed control of induction motor using DTC and Current Error Compensation, which requires neither shaft encoder, speed estimator nor PI controllers. And through computer simulation, confirm effectiveness of proposed method.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.15 no.3
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• pp.1685-1690
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• 2014

This paper proposes a novel method to compensate for the measurement errors in detecting phase currents for vector-controlled inverter in real-time. The output torque equations for 3-phase induction motor are derived in terms of offset error and transducing gain error in current measurement circuits, and the equations shows that motor output torque has many ripples due to current measurement errors. Especially, if the proposed method is applied to vector-controlled inverter, the torque ripple by transducing gain error can be reduced in real-time at running state of motor. To verify the proposed method, it was applied to vector-controlled inverter for 3-phase induction motor of 200[W] and computer simulation and experimentation were carried out.

• Journal of Dental Rehabilitation and Applied Science
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• v.23 no.3
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• pp.227-237
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• 2007

Various methods and torque generating devices are developed and employed to apply proper torque clinically. In this study, clinically used torque control devices are measured whether uniformed and precise torque are generated. Digital torque gauge are employed for measurement and torque driver, torque limiting device, torque indicating device are used for torque generating devices. ${\chi}^2$ distribution was formed and One-way ANOVA(Turkey test) was performed to measure torque values generated by each torque generating device. In the results, all companies have been shown slight errors and deviations. This indicates a difficulty of applying precise torque. Therefore, it would be recommended torque generating device should be checked whether uniformed and precise torque can be generated and an error should be corrected.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.05a
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• pp.570-573
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• 2000

A control law for a SCARA robot manipulator is designed using recursive torque methods. This scheme uses previous torques and error dynamics to generate torque controls at the present time and adopts relatively simple numerical and control algorithms that can be easily realizable. In order to evaluate the performance and robustness of the suggested control system, the 2-link SCARA robot manipulator is practically implemented using a dSPACE interface. It is found that the recursive controller has a good tracking performance in spite of the presence of payload disturbances.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.467-470
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• 2002

Internet provides the useful method to monitor the current states of the machine tool no matter where a personnel is monitoring them. In this paper, a monitoring method of the torque of the machine tool's spindle induction motor using internet is suggested. The torque of vector controlled induction motor is estimated without speed measuring sensor. Only stator currents are measured to estimate the magnetizing current which is used to calculate flux linkage, rotor velocity and motor torque. Graphical programming is used to implement the suggested algorithm, to monitor the torque of an induction motor in real time and to make the estimated torque monitored on client computers. To solve the fluctuation problem of estimated torque caused from instantly varying rotating speed of an induction motor, the rotating speed is reconstructed based on the measured current signals. Mechanical part of the machine tool is also reconstructed using the data obtained from preliminary experiments. Torque of the spindle induction motor is well monitored on the client computers with 3% error range under various cutting conditions.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2002.10a
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• pp.18-23
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• 2002

In this paper, The torque of CNC spindle motor during machining is estimated without speed measuring sensor. The CNC spindle system is divided into two parts, the induction spindle motor part and mechanical part. In mechanical part the variation of the frictional force due to the increment of the cutting torque and the effect of damping coefficient is investigated. Damping coefficient is found to be a function of spindle speed and not influenced by the weight of the load, while frictional force is a function of both the cutting torque and spindle speed. Experimental formulars are drawn for damping coefficient as a function of spindle speed and frictional force as a function of both cutting torque and spindle speed respectively, to estimate the cutting torque accurately. Graphical programming is used to implement the suggested algorithm, to monitor the torque of an induction motor in real time. Torque of the spindle induction motor is well monitored with 3% error range under various cutting conditions.

• Journal of Satellite, Information and Communications
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• v.7 no.3
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• pp.94-98
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• 2012

In order to serve the exact torque clamping force, the torque measurement system use the curve fitting algorithm by the least square. The corrected least square curve fitting algorithm which suggested in this paper can surpport more exact clamping force for fastner in variable industry field using the torque. At first, This paper introduces mathematical modeling for curve fitting algorithm, and simulate it. As a result, the corrected least square algorithm have shown lower standard error value than that of the used algoritm with torque, and so this corrected least square algorithm prove high accuracy than nomal least square algorithm. The suggested algorithm will contribute to improvement of cost and safety on industry field with bolt clamping force for precision industry parts, electronics parts, aircraft, aerospace, etc.

• The Journal of Korean Academy of Prosthodontics
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• v.54 no.1
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• pp.8-13
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• 2016

Purpose: The aim of this study was to compare the accuracy of two different styles of mechanical implant torque wrenches before and after sterilization and repeated use. Materials and methods: Thirty new spring-style and friction-style mechanical implant torque wrenches from five different manufacturers were selected as subjects of study and assessed in terms of accuracy. Three manufacturers produced, spring-style (Dio, Neobiotech, Osstem) torque wrenches, and other three manufactures produced friction-style (Dentium, Osstem, Shinhung) torque wrenches. The procedure of target torque measurement was performed 10 times for each device and a digital torque gauge (MGT-12, Mark-10 Corp, USA) was used to record the measurements. All torque wrenches were used repeatedly for 20 times and then sterilized. This whole procedure was repeated 100 times and all torque wrenches were retested. The collected data was analyzed using a SPSS Statistics Analysis program to evaluate the accuracy of the torque wrenches and Mann-Whitney-U test was used for a comparative analysis. Results: After sterilization and repeated use procedure, results did not show any significant difference between error values in the spring-style torque wrench group. However, the results demonstrated an increase in error values within the friction-style torque wrench group (P<.05). Conclusion: There was no difference between the accuracy of new spring-style torque wrenches before and after 100 cycles of sterilization and repeated use (P>.05). There was significant difference between the accuracy of new friction-style torque wrenches before and after 100 cycles of sterilization and repeated use (P<.05). Within the limitation of this study, spring-style torque wrenches were more accurate than friction-style torque wrenches in delivering target torque values.

• Journal of Mechanical Science and Technology
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• v.19 no.12
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• pp.2205-2212
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• 2005

In this paper, the cutting torque of a CNC machine tool during machining is monitored through the internet. To estimate the cutting torque precisely, the spindle driving system is divided into two parts: electrical induction motor part and mechanical part. A magnetized current is calculated from the measured three-phase stator currents and used for the total torque estimation generated by a spindle motor. Slip angular velocity is calculated from the magnetized current directly, which gets rid of the necessity of a spindle speed sensor. Since the frictional torque changes according to the cutting torque and the spindle rotational speed, an experiment is adopted to obtain the frictional torque as a function of the cutting torque and the spindle rotation speed. Then the cutting torque can be calculated by solving a $2^{nd}$ order difference equation at a given cutting condition. A graphical programming method is used to implement the torque monitoring system developed in this study to the computer and at the same time monitor the torque of the spindle motor in real time through the internet. The cutting torque of the CNC lathe is estimated well within an about $3\%$ error range in average in various cutting conditions.