• Title/Summary/Keyword: Torque controller

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Breakage Detection of Small-Diameter Tap Using Vision System in High-Speed Tapping Machine with Open Architecture Controller

  • Lee, Don-Jin;Kim, Sun-Ho;Ahn, Jung-Hwan
    • Journal of Mechanical Science and Technology
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    • v.18 no.7
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    • pp.1055-1061
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    • 2004
  • In this research, a vision system for detecting breakages of small-diameter taps, which are rarely detected by the indirect in-process monitoring methods such as acoustic emission, cutting torque and motor current, was developed. Two HMI (Human Machine Interface) programs to embed the developed vision system into a Siemens open architecture controller, 840D, were developed. They are placed in sub-windows of the main window of the 840D and can be activated or deactivated either by a softkey on the operating panel or the M code in the NC part program. In the event that any type of tool breakage is detected, the HMI program issues a command for an automatic tool change or sends an alarm signal to the NC kernel. An evaluation test in a high-speed tapping machine showed that the developed vision system was successful in detecting breakages of small-diameter taps up to M1.

PLL-type Position Control of Step Motors (스텝모터의 PLL 타입 위치제어)

  • Kim, Chang-Hwan
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.49 no.4
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    • pp.69-77
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    • 2012
  • We propose a PLL-type position control method for step motors. Our control method considerably improves the instability problem at rapid acceleration or deceleration, which is a major problem of conventional open loop control methods. Moreover, our controller reduces the steady state position error to zero and guarantees lower vibration and acoustic noise at high speed. Also, our controller can produce more torque at high speed, and hence it can extend the controllable velocity range. To demonstrate the practical significance of our control method, we present some simulation results for a commercially available step motor using Simulink.

Performance of SR Drive for Hydraulic Pump

  • Lee, Sang-Hun;Lee, Dong-Hee;An, Young-Joo;Ahn, Jin-Woo
    • Journal of Electrical Engineering and Technology
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    • v.2 no.1
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    • pp.55-60
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    • 2007
  • This paper proposes a hydraulic pump system that uses a variable speed SR drive and constant capacity pump. For the design of the SRM (Switched Reluctance Motor) and digital controller, base speed and rating torque are determined from the mechanical specifications of the hydraulic pump. In order to minimize the power consumption during the maintaining of preset oil-pressure, the pressure control system changes the maximum oil-pressure band and flow rate according to the motor speed. The DSP control system adjusts the oil-pressure and the speed of the SRM from the pressure sensor signal, due to conservation of power consumption by the hydraulic pump. A 2.2Kw, 12/8 pole SR motor and DSP based digital controller are designed and tested with experimental set-up. The test results indicate that the system has some good features such as high efficiency and rapid response characteristics.

Design of Adaptive Controller using Switching Mode with Fuzzy inference and its application for industry Automation Facility (퍼지추론의 스위칭 특성을 이용한 적응제어기 설계 및 산업용 자동화 설비에의 응용)

  • 이형찬
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.13 no.1
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    • pp.60-68
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    • 1999
  • This paper deals with the tracking control problem of industrial robotic manipulators with unknown or changing dynamics. The proposed method makes use of multiple moodels and switching mechanism by fuzzy inference of the manipulator in an indirect adaptive controller architecture. The models used for the indmtification of the manipliator are identical, except for the initial estimates of the unknown inertial pararmeters of the manipulator and its load. The torque input that is applied to the joint actuators is determined at every instant by the identification model that best approximates the robot dynamics. Simulation results are also included to dermnstrate the improvement in the tracking perfermance when the proposed method is used.s used.

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New Sensorless Algorithm for SRM Based on Initial di/dt Measurement of Excited Phase Current (여자상의 초기 전류증가율 측정에 의한 Switched Reluctance Motor의 Sensorless 알고리즘)

  • Lim, Jun-Young;Deshpande, Vijay. V.;Shin, Doo-Jin;Oh, Jae-Yoon;Kim, Jung-Chul
    • Proceedings of the KIEE Conference
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    • 1996.11a
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    • pp.302-304
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    • 1996
  • In this paper, a new algorithm for sensorless speed control of switched reluctance motor (SRM) is proposed. It is based on the measurement of initial rate of change of phase current. The initial rate of rise of phase current mainly depends up on the phase inductance at the time instant when the phase is excited. Therefore, the measurement of initial di/dt permits rotor position estimation, which is used to trigger the next phase. In the proposed technique, there is no need to generate additional current pulses when a phase is not excited. Therefore, this scheme does not introduce the unwanted braking torque. Also, only one current measurement is made every time a phase is excited. This reduces the computational load on the micro-controller and enhances the speed range of the sensorless drive. By using this scheme it is possible to implement the sensorless control of SRM using low cost micro-controller.

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Parameter estimation and adaptive control of permanent magnet synchronous motors (매입형 영구자석 동기전동기 상수의 추정 및 적응제어기법)

  • Yang, Hyunsuk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.2
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    • pp.1044-1050
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    • 2014
  • Maximum torque per ampere vector controller is widely used to control permanent magnet synchronous motors. For the controller to work properly, it is important to know the exact values of motor parameters such as a stator resistance, inductances, and the flux linkage of the permanent magnet. In this paper, an adaptive control algorithm is proposed to estimate these parameters using MRAS(Model Reference Adaptive System). Simulation results demonstrate the effectiveness of the proposed algorithm.

Development of Automatic Remote Exposure Controller for Gamma Radiography (감마선투과검사 장치의 자동 원격조작기 개발)

  • Joo, Gwang-Tae;Shin, Jin-Seong;Kim, Dong-Eun;Song, Jung-Ho;Choo, Seung-Hwan;Chang, Hong-Keun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.5
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    • pp.490-499
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    • 2002
  • Recently, gamma radiographic equipments have been used about 1,000 sets manually and operated by about 2,500 persons in Korea. In order for a radiography to work effectively with avoiding any hazard of the high level radiation from the source, many field workers have expected developing a wireless automatic remote exposure controller. The KlTCO research team has developed an automatic remote exposure controller that can regulate the speed of $0.4{\sim}1.2m/s$ by BLDC motor of 24V 200W which has output of $54kgf{\cdot}cm$, suitable torque and safety factor for the work. And the developed automatic remote exposure controller can control rpm of motor, pigtail position by photo-sensor and exposure time by timer to RF sensor. Thus, the developed equipment is expected that the unit can be used in many practical applications with benefits in economical advantage to combine the use of both automatic and manual type because attachment is possible existent manual remote exposure controller, AC and DC combined use.

Design of Robust Speed Controllers for Marine Diesel Engine (선박용 대형 디젤 기관의 강인 속도 제어기 설계)

  • Hwang, Soon-Kyu;Lee, Young-Chan;Kim, Chang-Hwa;Jung, Byung-Gun
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.6
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    • pp.820-828
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    • 2011
  • Energy saving is one of the most important factors for profits in marine transportation. In order to reduce the specific fuel oil consumption, the ship's propulsion efficiency must be increased as much as possible. The propulsion efficiency depends upon a combination of propulsion engine and propeller that has better efficiency as lower rotational speed. As the engine has lower speed the variation of rotational torque become larger because of the longer delay time in fuel oil injection process. In this study, robust control theory is applied to the design of engine speed controllers which are sub-optimal $H_{\infty}$ controller, $H_{\infty}$ loop-shaping controller and ${\mu}$-synthesis controller considering robust stability and robust performance. And the validity of these three controllers is investigated through the results of computer simulation.

Position Controller for Clutch Drive System of PHEV(Plug in Hybrid Electric Vehicle) (PHEV(Plug in Hybrid Electric Vehicle)의 클러치 구동 시스템을 위한 BLDC 모터의 위치제어기)

  • Jin, Yong-Sin;Shin, Hee-Keun;Kim, Hag-Wone;Mok, Hyung-Soo;Cho, Kwan-Yuhl
    • The Transactions of the Korean Institute of Power Electronics
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    • v.17 no.2
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    • pp.166-173
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    • 2012
  • Plug-in Hybrid Electric Vehicle is driven by the engine, the primary traction motor, and the secondary auxiliary motor generating the electric power for battery charging. Secondary auxiliary motor should be connected to the engine or separated from the engine by the clutch system. This paper presents the position controller of the BLDC motor for the clutch system of Plug-in Hybrid Electric Vehicle. The BLDC motor can be applied to the clutch system in spite of it's low accuracy of the position control due to high gear ratio between the clutch and the motor. Since the attachment and the detachment between the motor and the engine should be carried out within 0.3 seconds, the position controller with fast acceleration and deceleration is implemented. For the torque control with braking operation for the BLDC motor, the modified bipolar PWM method with low current ripple compared to the conventional unipolar PWM is presented. The position control performance of the BLDC motor for the clutch system is verified through the simulation and experiments.

The Pitch/Turning Control Driver Design Modeling of Permanent Magnet Synchronous Motor (영구자석형 동기전동기의 고저/선회 제어용 드라이버 설계 모델링)

  • Lee, Chun-Gi;Hwang, Jeong-Won;Lee, Joung-Tae;Yang, Bin;Lim, Dong-Keun;Park, Seung-Yub
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.63 no.4
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    • pp.219-225
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    • 2014
  • The purpose of this paper is to control of the low-speed, high-precision PMSM 2-axes pitch/turning. In this paper, apply the PAM-PWM inverter for it. However, The PAM-PWM inverter, control algorithms and hardware is complex. But it is possible to improve the performance in the low-speed operation can reduce the effect of the PWM ripple and Dead Time of inverter by applying suitable DC-bus voltage control. The direct driver PMSM(Permanent Magnet Synchronous Motor) configured to vector control part, PAM control part and the other controller. The vector control part includes PI current, speed control, additional space vector modulation. PAM control part has to have PI voltage controller and P current controller for DC-bus voltage control. Besides, the motor position estimator, the speed estimator and the counter electromotive force and Dead Time Compensation are added. With this arrangement, PMSM was driven with a low pole pitch/turning by performing the current control to the current command or torque command is the paper. As a result, it was possible to minimize the disturbance component that appears in the drive in proportion to the DC voltage magnitude. The use of a hydraulic drive method for a two-axis bubble column is a typical tank. When using the PWM PAM inverter driver is in the turret can be driven by high-precision, low vibration, low noise compared to the hydraulic drive may contribute to the computerization of the turret.