• Title/Summary/Keyword: Torque accuracy

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A Study on Electromagnetic-Spring Actuator for Low Cost Miniature Actuators (소형 및 저비용화를 위한 전자석-스프링 구동장치 연구)

  • Kim, Sewoong;Lee, Changseop;Choi, Hyunyoung
    • Journal of the Korea Institute of Military Science and Technology
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    • v.22 no.3
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    • pp.392-400
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    • 2019
  • This paper provides a fin actuation system of missile based on electromagnetic-spring mechanism to miniaturize the system and lower the cost. Compared with proportional electro-mechanical actuators, the output of Electromagnetic-Spring Actuators(EMSA) has two or three discrete states, but the mechanical configuration of EMSA is simple since it does not need power trains like gears. The simple mechanism of EMSA makes it easy to build small size, low cost, and relatively high torque actuators. However, fast response time is required to improve the dynamic performance and accuracy of missiles since bang-off-bang operation of EMSA affects the flight performance of missile. In this paper the development of EMSA including parameter optimization and mathematical modeling is described. The simulation results using Simulink and experimental test results of prototype EMSAs are presented.

Mechanical behaviors of concrete-filled rectangular steel tubular under pure torsion

  • Ding, Fa-xing;Sheng, Shi-jing;Yu, Yu-jie;Yu, Zhi-wu
    • Steel and Composite Structures
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    • v.31 no.3
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    • pp.291-301
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    • 2019
  • Pure torsion loading conditions were not frequently occurred in practical engineering, but the torsional researches were important since it's the basis of mechanical property researches under complex loading. Then a 3D finite element model with precise material constitutive models was established, and the effectiveness was verified with test data. Parametric studies with varying factors as steel yield strength, concrete strength and sectional height-width ratio, were performed. Internal stress state and the interaction effect between encased steel tube and the core concrete were analyzed. Results indicated that due to the confinement effect between steel tube and core concrete, the torsional strength of CFT columns was greatly improved comparing to plain concrete columns. The steel ratio would greatly influence the torque share between the steel tube and the core concrete. Then the torsional strength calculation formulas for core concrete and the whole CFT column were proposed. The proposed formula could be simpler and easier to use with guaranteed accuracy. Related design codes were more conservative than the proposed formula, but the proposed formula presented more satisfactory agreement with experimental results.

Elastic stiffness of perfobond connections in composite structures

  • Qin, Xi;Yang, Guotao
    • Steel and Composite Structures
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    • v.42 no.2
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    • pp.221-241
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    • 2022
  • Perfobond rib connectors are widely used in composite structures to achieve the composite action between the steel and the concrete, and empirical expressions for their strength and secant stiffness have been obtained by numerical simulations or push-out tests. Since perfobond connections are generally in an elastic state in the service process and the structural analysis are always based on the elastic properties of the members, the secant stiffness is not applicable for the normal structural analysis. However, the tangent stiffness of perfobond connections has not been introduced in previous studies. Moreover, the perfobond connections are bearing tension and shear force simultaneously when the composite beams subjected to torque or local loads, but the current studies fail to arrive at the elastic stiffness considering the combined effects. To resolve these discrepancies, this paper investigates the initial elastic stiffness of perfobond connections under combined forces. The calculation method for the elastic stiffness of perfobond connections is analyzed, and the contributions of the perfobond rib, the perforating rebar and the concrete dowel are investigated. A finite element method was verified with a high value of correlation for the test results. Afterwards, parametric studies are carried out using the reliable finite element analysis to explore the trends of several factors. Empirical equations for predicting the initial elastic stiffness of perfobond connections are proposed by the numerical regression of the data extracted by parametric studies. The equations agree well with finite element analysis and test results, which indicates that the proposed empirical equations reflect a high accuracy for predicting the initial elastic stiffness of perfobond connections.

Air Cooling Characteristics of a High Speed Spindle System for Machine Tools (공작기계용 고속주축계의 공기냉각특성에 관한 연구)

  • Choi, Dae-Bong;Kim, Suk-Il;Song, Ji-Bok
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.1
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    • pp.123-128
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    • 1994
  • A high speed spindle system for machine tools can be used to reduce the machining time, to improve the machining accuracy, to perform the machining of light metals and hard materials, and to unite the cutting and grinding processes. In this study, a high speed spindle system is developed by applying the oil-air lubrication method, angular contact ball bearings, injection nozzles with dual orifices, cooling jacket and so on. And an air cooling experiment for evaluating the performance of the spindle system is carried out. Especially, in ofder to establish the air cooling conditions related to the development of a high speed spindle system, the effects of cooling air pressure, oil supply rate, air supply rate and rotational spindle speed are studied and discussed on the bearing temperature rise and frictional torque. Also the effects of cooling air pressure, rotational spindle speed and spindle system structure is investigated on the bearing temperature distribution. The experiment on the test model reveals the usefulness of the air cooling method.

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Prediction of tunneling parameters for ultra-large diameter slurry shield TBM in cross-river tunnels based on integrated algorithms

  • Shujun Xu
    • Geomechanics and Engineering
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    • v.38 no.1
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    • pp.69-77
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    • 2024
  • The development of shield-driven cross-river tunnels in China is witnessing a notable shift towards larger diameters, longer distances, and higher water pressures due to the more complex excavation environment. Complex geological formations, such as fault and karst cavities, pose significant construction risks. Real-time adjustment of shield tunneling parameters based on parameter prediction is the key to ensuring the safety and efficiency of shield tunneling. In this study, prediction models for the torque and thrust of the cutter plate of ultra-large diameter slurry shield TBMs is established based on integrated learning algorithms, by analyzing the real data of Heyan Road cross-river tunnel. The influence of geological complexities at the excavation face, substantial burial depth, and high water level on the slurry shield tunneling parameters are considered in the models. The results reveal that the predictive models established by applying Random Forest and AdaBoost algorithms exhibit strong agreement with actual data, which indicates that the good adaptability and predictive accuracy of these two models. The models proposed in this study can be applied in the real-time prediction and adaptive adjustment of the tunneling parameters for shield tunneling under complex geological conditions.

Development of a Method for Health Monitoring of Rotating Object for Mobility based on Multiple RLS Algorithm (다중 재귀 최소 자승 추정 알고리즘 기반 모빌리티의 회전체 건전성 모니터링 방법 개발)

  • Hanbyeol La;Jiung Lee;Kwangseok Oh
    • Journal of Auto-vehicle Safety Association
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    • v.16 no.2
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    • pp.51-59
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    • 2024
  • This study presents a method for health monitoring of rotating objects for mobility based on multiple recursive least squares(RLS) algorithms. The performance degradation of the rotating objects causes low handing / low driving performances and even fatal accidents. Therefore, health monitoring algorithm of rotating objects is one of the important technologies for mobility fail-safe and maintenance areas. In order for health monitoring of rotating objects, four recursive least squares algorithms with forgetting factor were designed in this study. The health monitoring algorithm proposed in this study consists of two steps such as uncertainty estimation and parameter changes estimation. In order to improve estimation accuracy, time delay function was applied to the estimated signals based on the first order differential equation and forgetting factors used for the RLS were reasonably tuned. The health monitoring algorithm was constructed in Matlab/Simulink environment and simulation-based performance evaluation was conducted using DC motor model. The evaluation results showed that the proposed algorithm estimates the actual parameter differences reasonably using velocity and current information.

Fault diagnosis of wafer transfer robot based on time domain statistics (시간 영역 통계 기반 웨이퍼 이송 로봇의 고장 진단)

  • Hyejin Kim;Subin Hong;Youngdae Lee;Arum Park
    • The Journal of the Convergence on Culture Technology
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    • v.10 no.4
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    • pp.663-668
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    • 2024
  • This paper applies statistical analysis methods in the time domain to the fault diagnosis of wafer transfer robots, and proposes a methodology to discern the critical characteristics of vibration and torque signals. Subsequently, principal component analysis (PCA) is applied to diminish the data's dimensionality, followed by the development of a fault diagnosis algorithm utilizing Euclidean distance and Hotelling's T-square statistics. The algorithm establishes decision boundaries to categorize failure states based on the observed data. Our findings indicate that data classification incorporating velocity parameters enhances diagnostic accuracy. This approach serves to enhance the precision and efficacy of fault diagnosis.

A Study on Robust and Precise Position Control of PMSM under Disturbance Variation (외란의 변화가 있는 PMSM의 강인하고 정밀한 위치 제어에 대한 연구)

  • Lee, Ik-Sun;Yeo, Won-Seok;Jung, Sung-Chul;Park, Keon-Ho;Ko, Jong-Sun
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.67 no.11
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    • pp.1423-1433
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    • 2018
  • Recently, a permanent magnet synchronous motor of middle and small-capacity has high torque, high precision control and acceleration / deceleration characteristics. But existing control has several problems that include unpredictable disturbances and parameter changes in the high accuracy and rigidity control industry or nonlinear dynamic characteristics not considered in the driving part. In addition, in the drive method for the control of low-vibration and high-precision, the process of connecting the permanent magnet synchronous motor and the load may cause the response characteristic of the system to become very unstable, to cause vibration, and to overload the system. In order to solve these problems, various studies such as adaptive control, optimal control, robust control and artificial neural network have been actively conducted. In this paper, an incremental encoder of the permanent magnet synchronous motor is used to detect the position of the rotor. And the position of the detected rotor is used for low vibration and high precision position control. As the controller, we propose augmented state feedback control with a speed observer and first order deadbeat disturbance observer. The augmented state feedback controller performs control that the position of the rotor reaches the reference position quickly and precisely. The addition of the speed observer to this augmented state feedback controller compensates for the drop in speed response characteristics by using the previously calculated speed value for the control. The first order deadbeat disturbance observer performs control to reduce the vibration of the motor by compensating for the vibrating component or disturbance that the mechanism has. Since the deadbeat disturbance observer has a characteristic of being vulnerable to noise, it is supplemented by moving average filter method to reduce the influence of the noise. Thus, the new controller with the first order deadbeat disturbance observer can perform more robustness and precise the position control for the influence of large inertial load and natural frequency. The simulation stability and efficiency has been obtained through C language and Matlab Simulink. In addition, the experiment of actual 2.5[kW] permanent magnet synchronous motor was verified.

A Study on the Self-Propulsion CFD Analysis for a Catamaran with Asymmetrical Inside and Outside Hull Form (안팎 형상이 비대칭인 쌍동선의 자항성능 CFD 해석에 관한 연구)

  • Jonghyeon Lee;Dong-Woo Park
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.30 no.1
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    • pp.108-117
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    • 2024
  • In this study, simulations based on computational fluid dynamics were performed for self-propulsion performance prediction of a catamaran that has asymmetrical inside and outside hull form and numerous knuckle lines. In the simulations, the Moving Reference Frame (MRF) or Sliding Mesh (SDM) techniques were used, and the rotation angle of the propeller per time step was different to identify the difference using the analysis technique and condition. The propeller rotation angle used in the MRF technique was 1˚ and those used in the SDM technique were 1˚, 5˚, or 10˚. The torque of the propeller was similar in both the techniques; however, the thrust and resistance of the hull were computed lower when the SDM technique was applied than when the MRF technique was applied, and higher as the rotation angle of the propeller per time step in the SDM technique was smaller in the simulations for several revolutions of the propeller to estimate the self-propulsion condition. The revolutions, thrust, and torque of the propeller in the self-propulsion condition obtained using linear interpolation and the delivered power, wake fraction, thrust deduction factor, and revolutions of the propeller obtained using the full-scale prediction method showed the same trend for both the techniques; however, most of the self-propulsion efficiency showed the opposite trend for these techniques. The accuracy of the propeller wake was low in the simulations when the MRF technique was applied, and slight difference existed in the expression of the wake according to the rotation angle of the propeller per time step when the SDM technique was applied.

Stability and parameters influence study of fully balanced hoist vertical ship lift

  • Cheng, Xionghao;Shi, Duanwei;Li, Hongxiang;Xia, Re;Zhang, Yang;Zhou, Ji
    • Structural Engineering and Mechanics
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    • v.66 no.5
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    • pp.583-594
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    • 2018
  • A theoretical formulation based on the linearized potential theory, the Descartes' rule and the extremum optimization method is presented to calculate the critical distance of lifting points of the fully balanced hoist vertical ship lift, and to study pitching stability of the ship lift. The overturning torque of the ship chamber is proposed based on the Housner theory. A seven-free-degree dynamic model of the ship lift based on the Lagrange equation of the second kind is then established, including the ship chamber, the wire rope, the gravity counterweights and the liquid in the ship chamber. Subsequently, an eigenvalue equation is obtained with the coefficient matrix of the dynamic equations, and a key coefficient is analyzed by innovative use of the minimum optimization method for a stability criterion. Also, an extensive influence of the structural parameters contains the gravity counterweight wire rope stiffness, synchronous shaft stiffness, lifting height and hoists radius on the critical distance of lifting points is numerically analyzed. With the Runge-Kutta method, the four primary dynamical responses of the ship lift are investigated to demonstrate the accuracy/reliability of the result from the theoretical formulation. It is revealed that the critical distance of lifting points decreases with increasing the synchronous shaft stiffness, while increases with rising the other three structural parameters. Moreover, the theoretical formulation is more applicable than the previous criterions to design the layout of the fully balanced hoist vertical ship lift for the ensuring of the stability.