• Title/Summary/Keyword: Torque Measurement

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Firctional Behavior and Indirect Cutting Force Measurement in a Machining Center Using Feed Motor Current (머시닝센터에서 이송전류신호를 이용한 이송계의 마찰특성 규명과 이를 고려한 절삭력의 간접측정)

  • 김기대;최영준;오영탁;주종남
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.4
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    • pp.78-87
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    • 1997
  • In machine tools, frictional force exists between the table and the guideways, and in ballscrews. In this paper, feed motor current measured by a hall sensor is used to calculate the motor torque. Some frictional phenomena are studied in feed drive systems, such as the relationship between feedrate and frictional torque, and chip cover effects on frictional torque. Considering frictional phenomena, the relation- ship between the feed froce and the feed motor current id obtained. Feed force can be well estimated by feed motor current measurement considering frictional behavior. The relationship between the cutting force and the feed motor current is slightly different between up milling and down milling due to the effect of y direc- tional cutting force on frictional torque.

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자기장을 이용한 비접촉 토크센서설계

  • Song, Zeng-Lu;Cho, Chong-Du;Pan, Qiang;Kim, Jae-Min;Kim, Woong-Ji
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1087-1090
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    • 2007
  • A wireless magnetic torque sensor is utilized to measure the torque generated in the rotating shaft in magnetic field without connecting to the shaft by any wire. In this study, a new wireless magnetic torque sensor was introduced. The structure of the sensor was explained detailed as well as its operation principle. Resulting from the torque measurement experiment results, the sensor was proven to measure the generated torque effectively. Compared with traditional contact torque sensor, the wireless one has low cost and good environment adaptation ability. Moreover, the intractable wrapping wires around the shaft are removed in this design. Hence the wireless torque sensor may be expected as a possible sensing device for many applications, such as the electric assisting rotation system in automobiles, the torque sensing system in motors, the arm rotation system in robotics and so on.

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Measurement of the Torque for Driving Cam Shaft in Real Engine Environments (실 엔진 상태 캠 구동 토크 측정)

  • Kang, Seung-Pyo;Kauh, S.Ken;Ha, Kyoung-Pyo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.31 no.3 s.258
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    • pp.242-247
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    • 2007
  • Energy savings and environmental protection policies have been the general trend in the engine design. The friction power loss associated with the cam mechanism has become important. But it is difficult to measure the torque of rotating valvetrain in real engine environment because most of conventional torque meters are axial type. The objective of this paper is to develop new equipment which can be installed in a rotating camshaft. It uses strain gages to measure the elastic deformation of torque sensor which replaces the cam sprocket. It includes telemetry to transmit torque data via Bluetooth and induction power system to provide adequate power to rotating torque meter. The developed torque meter has good linearity and thermostability. It was installed in a real engine, and successfully measured the valvetrain torque.

Active Cancellation of PMSM Torque Ripple Caused by Magnetic Saturation for EPS Applications

  • Lee, Geun-Ho
    • Journal of Power Electronics
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    • v.10 no.2
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    • pp.176-180
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    • 2010
  • This paper deals with a control method to reduce the torque ripple of a permanent magnet synchronous motor (PMSM) for electric power steering (EPS) systems. Such an application requires a very low torque ripple in order to maintain a good steering feel. However, because of spatial limitations, it cannot help having a partial saturation in the iron core of the PMSM for an EPS system, and this saturation results in a significant torque ripple. Thus, this paper analyzes the torque ripple caused by the magnetic saturation of a PMSM and proposes a method with respect to inductance measurement to verify the partial saturation. In addition, it is shown that a compensation current is needed in order to minimize the torque ripple when a PMSM is driven in the high torque region. The estimation process of the current and the torque ripple decreased by the current are presented and verified with test results.

The Comparison of the Accuracy upon the Manual Torque Generating Devices for the Implant (임플란트에 사용되는 수동 토크발생장치의 정확성 비교)

  • Kim, Dong-Hwan;Kim, Han-Su;Oh, Sang-Ho;Chung, Chae-Heon
    • Journal of Dental Rehabilitation and Applied Science
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    • v.23 no.3
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    • pp.227-237
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    • 2007
  • Various methods and torque generating devices are developed and employed to apply proper torque clinically. In this study, clinically used torque control devices are measured whether uniformed and precise torque are generated. Digital torque gauge are employed for measurement and torque driver, torque limiting device, torque indicating device are used for torque generating devices. ${\chi}^2$ distribution was formed and One-way ANOVA(Turkey test) was performed to measure torque values generated by each torque generating device. In the results, all companies have been shown slight errors and deviations. This indicates a difficulty of applying precise torque. Therefore, it would be recommended torque generating device should be checked whether uniformed and precise torque can be generated and an error should be corrected.

Development of Torque Sensor for Measurement of Knee Joint Torque of Walking Assist Robot in Stroke Patients (뇌졸중환자 보행보조로봇의 무릎관절 토크측정을 위한 토크센서 개발)

  • Park, Jeong-Hyeon;Kim, Gab-Soon
    • Journal of Sensor Science and Technology
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    • v.27 no.2
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    • pp.105-111
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    • 2018
  • In this paper, a torque sensor is designed and fabricated to measure the knee joint torque of a walking assist robot for stroke patients. The torque sensor sensing part was modeled on the link of the part connected to the knee joint motor. The torque capacity of the knee joint was calculated by simulation and the size of the torque sensor sensing part was designed using the finite element method. The torque sensor was fabricated by attaching a strain gauge to the sensing part. Characteristic experiments were conducted to characterize the torque sensor, and the torque sensor was calibrated to utilize it for the control of the walking assist robot. As a result of the characteristics test, the reproducibility error and the nonlinearity error of the torque sensor were 0.03% and 0.04%, respectively. Therefore, it is considered that the developed torque sensor can be used to measure the torque applied to the knee joint when walking on a walking assist robot.

Measurement of outgassing rates of Kevlar and S-Glass materials used in torque tubes of High Tc Superconducting (HTS) Motors

  • Thadela, S.;Muralidhar, BVAS;Kalyani, B;Choudhury, UK;Yadav, SN;Rao, V.V.
    • Progress in Superconductivity and Cryogenics
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    • v.20 no.4
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    • pp.11-15
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    • 2018
  • Torque tubes in High Temperature Superconducting (HTS) motor transfer torque from superconducting field winding rotor to the room temperature shaft. It should have minimum heat conduction property for minimizing the load on cryo-refrigerator. Generally, these torque tubes are made with stainless steel material because of high strength, very low outgassing and low thermal contraction properties at cryogenic temperatures and vacuum conditions. With recent developments in composite materials, these torque tubes could be made of composites such as Kevlar and S-Glass, which have the required properties like high strength and low thermal conductivity at cryogenic temperatures, but with a reduced weight. Development and testing of torque tubes made of these composites for HTS motor are taken up at Bharat Heavy Electricals Limited (BHEL), Hyderabad in collaboration with Central Institute of Plastics and Engineering Technology (CIPET), Chennai and Indian Institute of Technology (IIT), Kharagpur. As these materials are subjected to vacuum, it is important to measure their outgassing rates under vacuum conditions before manufacturing prototype torque tubes. The present study focusses on the outgassing characteristics of Kevlar and S-Glass, using an Outgassing Measurement System (OMS), developed at IIT Kharagpur. The OMS facility works under vacuum environment, in which the test samples are exposed to vacuum conditions over a sufficient period of time. The outgassing measurements for the composite samples were obtained using pressure-rise technique. These studies are useful to quantify the outgassing rate of composite materials under vacuum conditions and to suggest them for manufacturing composite torque tubes used in HTS motors.

An Experimental Study on the Stewart Platform-Based 6 Axis Froce/Torque Sensor (Stewart 플랫폼 형식의 6축 힘/토크 센서에 대한 실험적 연구)

  • 강철구
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.393-397
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    • 1996
  • A stewart platform-based force/torque sensor with 6 elastic legs was designed and manufactured Kinematic design parameters were determined so that the force/torque sensor might have the isotropic force/torque properities. In a force/torque analysis, it was used the solution of forward kinematics by linearization of the solution of the inverse kinematics. The performance of te force/torque sensor was investigated by measurement experiments. The gravity compensation was conducted to reduce the force and torque effects by the weights of the upper plate, joints and other sensor parts.

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Real-Time Compensation Method of Current Measurement Error in Vector-Controlled Inverter for Induction Motor (유도전동기용 벡터제어 인버터에서 전류측정 오차의 실시간 보상 방법)

  • Kim, Ji-Hoon;Yoon, Duck-Yong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.3
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    • pp.1685-1690
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    • 2014
  • This paper proposes a novel method to compensate for the measurement errors in detecting phase currents for vector-controlled inverter in real-time. The output torque equations for 3-phase induction motor are derived in terms of offset error and transducing gain error in current measurement circuits, and the equations shows that motor output torque has many ripples due to current measurement errors. Especially, if the proposed method is applied to vector-controlled inverter, the torque ripple by transducing gain error can be reduced in real-time at running state of motor. To verify the proposed method, it was applied to vector-controlled inverter for 3-phase induction motor of 200[W] and computer simulation and experimentation were carried out.

Disturbance Observer-based Current Measurement Offset Error Compensation in Vector-controlled SPMSM Drives (표면 부착형 동기 전동기 벡터 제어에서의 외란 관측기 기반 전류 측정 오프셋 오차 보상 방법)

  • Lee, Sang-Min;Lee, Kibok
    • The Transactions of the Korean Institute of Power Electronics
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    • v.27 no.5
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    • pp.402-409
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    • 2022
  • In vector-controlled drive systems, the current measurement offset error causes unwanted torque ripple, resulting in speed and torque control performance degradation. The current measurement offset error is caused by various factors, including thermal drift. This study proposes a simple DC offset error compensation method for a surface permanent magnet motor based on a disturbance observer. The disturbance observer is designed in the stationary reference frame. The proposed method uses only the measured current and machine parameters without additional hardware. The effect of parameter variations is analyzed, and the performance of the current measurement offset error compensation method is validated using simulation and experimental results.