• Title/Summary/Keyword: Tool vibration

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Numerical Analysis of Vibration Characteristics in Deep Water Tank (수치해석에 의한 심수 탱크구조물의 진동에 관한 연구)

  • 배성용;홍봉기;배동명
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.05a
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    • pp.1079-1084
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    • 2003
  • A liquid storage rectangular tank structures are used in many fields of civil, mechanical and marine engineering. Especially, Ship structures have many tanks in contact with inner or outer fluid, like ballast, fuel and cargo tanks. Fatigue damages are sometimes observed in these tanks which seem to be caused by resonance with exciting force of engine and propeller. Vibration characteristics of these thin walled tanks ill contact with fluid near engine or propeller are strongly affected by added mass of containing fluid. Therefore it is essentially important to estimate the added mass effect to predict vibration of the tank structures. In the previous report, we have developed numerical tool of vibration analysis of 3-dimensional tank structure using finite elements for plates and boundary elements for fluid region. In the present report, using the numerical analysis, vibrations characteristics in deep water tank are investigated and discussed.

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The Study on the Vibration Characteristics of Vehicle Compact Disk Player (차량탑재용 컴팩트 디스크 플레이어의 진동 특성에 관한 연구)

  • Lee Tae-Keun;Kim Byoung-Sam
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.6
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    • pp.117-124
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    • 2005
  • This study developes the vibration model to estimate the vibration energy of compact disc player's mainbase assembly which is supported by dampers and springs, and this model is verified by experiment. From frequency response function, we investigate the natural frequency and mode shape in the up/down direction for mainbase assembly. In order to determine the analysis frequency band, we investigate the excitation frequency of road from the vehicle test. As the characteristics of dampers and springs are changed, we carry out the sensitivity analysis of vibration energy for mainbase assembly which include optical pick-up and feeding system. And we found out that the properties of damper were dominant element in the vibration energy of mainbase assembly's CG(center of gravity).

Development of An Automated Scanning Laser Doppler Vibrometer For Measurements of In-Plane Structural Vibration (평면 구조 진동 측정을 위한 자동화된 스캐닝 레이저 도플러 진동측정기의 개발 및 연구)

  • 길현권
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1996.10a
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    • pp.422-430
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    • 1996
  • The automated scanning laser Doppler vibrometer (LDV) has been designed, and built to measure in-plane displacements associated with waves propagating on vibrating structures. Use of optical fibers allows the compact design of a laser probe head which can be scanned over the vibrating structures. An algorithm for automated self-alignment of the laser probe is developed. The system is completely automated for scanning over the structures, focusing two laser beams at each data point until the detected vibration signal is stable, and for recording and transferring the data to a system computer. The automated system allows one to get extensive data of the vibration field over the structures. The system is tested by scanning a piezoelectric cylindrical shell and a plate excited by a continuous signal and by a pulse signal, respectively. Results show that the automated scanning LDV system can be a useful tool to measure the in-plane vibration field and to detect the elastic waves propagating on the vibrating structures.

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In-Process Monitoring of Chatter Vibration using Multiple Neural Network(II) (복합 신경회로망을 이용한 채터진동의 인프로세스 감시(II))

  • Kim, Jeong-Suk;Kang, Myeong-Chang;Park, Cheol
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.12
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    • pp.100-108
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    • 1995
  • The In-process minitoring of the chatter vibration is necessarily required to an automatic manufacturing system. In this study, we constructed a multi-sensing system using tool dynamoneter, accelerometer and AE(Acoustic Emission) sensor for a more credible detection of chatter vibration. And a new approach using a multiple neural network to extract the features of multi-sensor for the recognition chatter vibration is proposed. With the Back-propagation training process, the neural network memorize and classify the features of multi-sensor signals. As a result, it is shown by multiple neural network that the chatter vibration can be monitored accurately, and it can be widely used in practical unmanned system.

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Optimum Shape Design of Cemented Carbide Micro-Drill in Consideration of Productivity

  • Kim, Gun-Hoi;Kwon, Ji-Yong;Lee, Sung-Goo
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.264-268
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    • 2003
  • Recently reduction of industrial products in size and weight has been increased by application of micro-drills in gadgets of high precision and a great interest of a micro-drilling has been raised. Due to the lack of tool stiffness and the chip packing, the micro-drilling requires not only the robust tool structure which has not affected by vibration but also effective drilling methods designed to prevent tool fracture from cutting troubles. This paper presents an optimum design shape of a 0.15 mm micro-drill associated with a new manufacturing process to improve the production rate and to lengthen the tool life and suggestions on the micro-drilling characteristic properties associated with the tool life and workpiece quality.

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A Study on the Application of Acoustic Emission Measurement for the In-process Detection of Milling Tools' Wear and Chipping (밀링 공구마멸과 치핑의 검출을 위한 음향방출 이용에 관한 연구)

  • Yoon, J.H.;Kang, M.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.11 no.1
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    • pp.31-37
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    • 1991
  • Acoustic emission(AE) signals detected during metal cutting were applied as the experimental test to sensing tool wear and chipping on the NC vertical milling machine. The in-process detection of cutting tool wear including chipping, cracking and fracture has been investigated by means of AE in spite of vibration or noise through intermittent metal cutting, then the following results were obtained 1) When the tool wear is increased suddenly, or the amplitude of AE signals changes largely, it indicates chipping or breaking of the insert tip. 2) It was confirmed that AE signal is highly sensitive to the cutting speed and tool wear. 3) At the early period of cutting, the wear were large and RMS value increased highly by the influence of minute chipping and cracking, etc. Therefore, the above situations should be considered for the time when the tool would be changed.

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Optimum Manufacturing Processes of Micro-drill (마이크로 드릴의 최적 생산설계)

  • Kim, Gunhoi
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.1 no.1
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    • pp.109-116
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    • 2002
  • Resently, reduction of industrial products in size and weight has increased by the application of micro-drill for gadgets of high precision and gave rise to a great interest in a micro-drilling. Due to the lack of tool stiffness and the chip packing, micro-drilling requires not only the robust tool structure which has not affected by the vibration, but also the effective drilling methods designed to prevent tool fracture from cutting troubles. Firstly, this paper presents a new manufacturing process of micro-drill for improving the product rate and an optimum shape of micro-drill for lengthening the tool life, and secondly suggests between tool life and drilling torque acquired in the inprocess monitoring system.

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A Study on Cutting Characteristics According to Cutting Direction in Ball-End Milling (볼 엔드밀 가공시 공구경로에 따른 절삭특성에 관한 연구)

  • Cho, Byoung-Moo;Lee, Dong-Ju
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.5
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    • pp.191-197
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    • 2007
  • Inclined surface milling in the mould and die industries is one of the most commonly needed cutting process. For the variety and complexity of cutting characteristics in various cutting condition, it is difficult to select a optimal tool path orientation. Especially, when the cutting process becomes unstable, it induces self-exited vibrations, a frequent cause of poor tool life, rough surface finish, damage to the workpiece and the machine tool itself, and excessive down time. The comparative results through FFT analysis in this study provide a guideline for the selection tool path orientation.

Improvement of the Lathe Tool-post for the Suppression of Chatter. (채터 발생억제를 위한 선박 공구대의 개선에 관한 연구)

  • Jeong, Jun-Gi
    • Journal of the Korean Society for Precision Engineering
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    • v.7 no.1
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    • pp.53-62
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    • 1990
  • High speed and heavy cutting performed for improving the surface quality and productivity, are often prevented due to chatter phenomena. Chatter is a violent relative vibration between workpiece and tool in machining of metals, and is an important limiting factor of production rate and surface quality, and reduces the tool life and the dynamic performance of machine tool itself. In this study, in order to suppress the chatter, a modified tool-post combined with the spring and damper was designed and used in the actual cutting test. The results of this study are summerized as follows; The spring and damper adopted in the modified tool-post have the suppressing effects of chatter, and there exists an optimum combination between spring constant and damping ratio.

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A study on the machinability of Carbon Fiber Reinforced Plastics on tool shape (공구형상에 따른 CFRP(Carbon Fiber Reinforced Plastics) 복합재료의 절삭 특성에 관한 연구)

  • Shin, Bong-Cheul;Kim, Kyu-Bok;Ha, Seok-Jae;Cho, Myeong-W
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.6
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    • pp.799-804
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    • 2011
  • CFRP(Carbon Fiber Reinforced Plastics) has been used many industries aerospace, automobile, medical device and building material industries, etc. Because it is lighter than other metals and has good properties, such as rigidity, strength and wear. CFRP may be cured integrity. However, it needs postprocessing similar to drilling or endmilling for shape cutting and combination of various material. In this paper, tool dynamometer and accelerometer used to signal analysis for machining properties under various cutting conditions and tool shape changes. In addition, microscope used to verify the machined CFRP surface. As the results, it was found that the cutting force and the vibration were decreased in the increasing of cutting edge (2-flute < 4-flute < composite tool), and the good machined surface can be obtained in this experiments.