• 제목/요약/키워드: Tool diameter factor

검색결과 32건 처리시간 0.034초

점진성형에서 형상 정밀도에 영향을 미치는 공정 변수 (Effective Process Parameters on Shape Dimensional Accuracy in Incremental Sheet Metal Forming)

  • 강재관;정종윤
    • 산업경영시스템학회지
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    • 제38권4호
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    • pp.177-183
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    • 2015
  • Incremental sheet metal forming is a manufacturing process to produce thin parts using sheet metals by a series of small incremental deformation. The process rarely needs dedicated dies and molds, thus, preparation time for the process is relatively short as to be compared to conventional metal forming. Spring back in sheet metal working is very common, which causes critical errors in dimensions. Incremental sheet metal forming is not fully investigated yet. Hence, incremental sheet metal forming frequently produces inaccurate parts. This paper proposes a method to minimize dimensional errors to improve shape accuracy of products manufactured by incremental forming. This study conducts experiments using an exclusive incremental forming machine and the material for these experiments are sheets of aluminum AL1015. This research defines a process parameter and selects a few factors for the experiments. The parameters employed in this paper are tool feed rate, tool diameter, step depth, material thickness, forming method, dies applied, and tool path method. In addition, their levels for each factor are determined. The plan of the experiments is designed using orthogonal array $L_8$ ($2^7$) which requires minimum number of experiments. Based on the measurements, dimensional errors are collected both on the tool contacted surfaces and on the non-contacted surfaces. The distances between the formed surfaces and the CAD models are scanned and recorded using a commercial software product. These collected data are statistically analyzed and ANOVAs (analysis of variances) are drawn up. From the ANOVAs, this paper concludes that the process parameters of tool diameter, forming depth, and forming method are the significant factors to reduce the errors on the tool contacted surface. On the other hand, the experimental factors of forming method and dies applied are the significant factors on the non-contacted surface. However, the negative forming method always produces better accuracy than the positive forming method.

패턴드 그라운드 쉴드를 적용한 나선형 인덕터 특성 연구 (A Study on Characteristic of Spiral Inductor with Patterned Ground Shield)

  • 고재형;김형석
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2007년도 제38회 하계학술대회
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    • pp.272-273
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    • 2007
  • This paper presents the characteristic of rectangular and octagonal spiral inductor using PGS(Patterned Ground Shield). We investigated variation of inductance and Q-factor with changing of turn number at fixed width, spacing and inner diameter. We confirmed that characteristic of inductance and Q-factor be appled PGS in rectangular and octagonal types spiral inductor by EM simulation tool. Inductance decreased irrespective of structure but Q-factor increased. When PGS not exist, Q-factor of Inductor is analogous at classification frequency but, rectangular is a few larger then octagonal in small turn number. The other side, When PGS is inserted, we confirmed that octagonal lager then rectangular in many turn number. Q-factor is improved in case of octagonal structure and small turn number by PGS effect.

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엔드밀 가공시 공구변형을 고려한 표면형성 해석 (Surface Generation in End Milling considering Tool Deflection)

  • 이상규
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 춘계학술대회 논문집
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    • pp.119-124
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    • 1996
  • End milling operation is very important in machining precision components. Deterioration of surface roughness and surface geometry will cause more process for surface finishing. According to the feed rate and the cutting edge geometry, the cusp which is geometrically uncut surface is determined. To reduce the cost for dinishing operation after end milling, the cusp must be remaianed in small size as possible. Due to the cylindrical type of the end mill, tool deflection is one of the main problems in surface generation. The cutting resistance and the rigidity of the end mill will determine the size of tool deflection. One more important factor which deteriorate surface quality comes from the error in manufacturing end mills. Run-out of end mill which is the difference of the radius of each cutting edges will produce the difference of the cusp size in every rotation of end mill. These three major factors to the surface quality will be analized and the result will be compared with experimental ressult.

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P - multiplier 방법을 적용한 군말뚝의 수평거동 예측 (Prediction For Lateral Behavior of Group file Using P - Multiplier)

  • 김병탁;김영수
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2000년도 가을 학술발표회 논문집
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    • pp.253-260
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    • 2000
  • Pile foundations have been widely used in civil engineering construction for many years. Structures subjected to large lateral loads usually have pile foundations as shallow foundations cannot sometimes support the moments on these structure. The purpose of this paper is to propose the p - multiplier factor (P$\sub$M/) based on the characteristics of behavior of laterally loaded group pile in homogeneous sand. For this, a series of model tests are performed and the composite analytical method proposed by author is used to the propose P$\sub$M/. Based on the model test results of the large number of laterally loaded group piles, p - multiplier factors for homogeneous sand are proposed by back analysis under various condition of soil density, spacing-to-diameter ratio of pile, number of pile, and spacing-to-diameter of pile. P - multiplier approach provides a simple but sufficient tool for characterizing the shadowing group effects of laterally loaded group pile.

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고응답 비래 유량제어 밸브의 동특성 향상에 관한 연구 (A Study on Dynamic Characteristics Improvement of Fast Response Proportional Flow Control Valve)

  • 김고도;김원수;이현철;윤소남
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.1053-1057
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    • 1996
  • The purpose of this study is to bring out the optimal design factors which effect on dynamic characteristics in the design of proportional flow control valve with fast response characteristics, and to verify the validity of the design factors In this study, force feedback type flow control valve with nozzle-flapper is studied. And, the influences which fixed orifice, nozzle diameter, and maximum displacement between nozzle and flapper effect on dynamic characteristics are analyzed. We have done simulations using the optimal design factors and simulink(Matlab) as a simulation tool, and verified the validity of our simulations by means of comparison our simulation results with an experimental results of another similar valve.

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표면 Rolling시 가압력이 표면 조도에 미치는 영향 (An effect of load on surface roughness in surface rolling)

  • 강명순
    • 오토저널
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    • 제9권5호
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    • pp.57-65
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    • 1987
  • The surface rolling method which is one of the plastic deformation processes increases the surface roughness with reduction of diameter and hardness. In this study, three NACHI 6000 ZZ bearing were used for surface rolling tool on a mild steel The following results have been obtained with the mild steel. 1) The load is major factor in getting fine surface roughness of roller finishing after grinding The optimal surface roughness of SS41 steel can be obtained at the contact pressure of 210 kgf/cm$^{2}$. 2) At the contact pressure range of 200kgf/cm$^{2}$-210kgf/cm$^{2}$ for optimal surface roughness, The surface hardness increased to Hv200-Hv240 from Hv 125 before surface rolling. 3) Within the diameter variation of 13 .mu.m the surface roughness and the surface hardness were increased, but out of variation of 14.mu.m. The surface roughness become worse and the surface hardness was increased.

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Al 6061 합금의 마찰교반용접 시 접합변수가 강도에 미치는 영향 (The Effects of Joining Factors on Strength of Al 6061 Alloy in FSW)

  • 강대민;이대열;박경도
    • 동력기계공학회지
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    • 제21권5호
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    • pp.86-91
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    • 2017
  • Friction Stir Welding (FSW) is useful technique to join aluminum alloy with energy efficient and environment friendly. In this paper, the design of experiment with three-way factorial design was adopted for optimum conditions of welding variables in the FSW of Al 6061 alloy. Tools of shoulder diameter of 9, 12, 15 mm and pin length of 1.5 mm were used. Also the material's dimension for welding were $2{\times}100{\times}150mm$, and the tensile specimens were worked by water-jet technique. Welding variables were shoulder diameter, rotating speed and travel speed of tool. From the results of this work, the welding factor influenced on yield strength most was travel speed and the optimum condition for FSW was predicted as the shoulder diameter of 15 mm, welding speed of 500 mm/min and rotating speed of 2,000 rpm. Also the presumption range of yield strength at optimal condition of reliability 99% was estimated to $207.19{\pm}9.91MPa$.

역극성시 금속수지복합체와 세라믹수지복합체의 형상방전가공 특성

  • 우정윤
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1996년도 추계학술대회 논문
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    • pp.52-57
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    • 1996
  • Conductive Ceramic Matrix Composite(CMC) of TIC/Al2O3 and Metal Matrix Composite (MMC) of SiC/Al were experienced by the die sinking Electrical Discharge Machining(EDM) for different current and duty factor according to negative polarity. Inthis experimental study Material Removal Rate(MRR) maximum surface roughness four point bending stress distribution and Scanning Electron Microscopy(SEM) Photographs were analysed. the higher MRR was obtained for CMC than MMC but slowly decreased around duty factor of 0.67 for MMC and better surface morphology was found CMC than MMC. The SEM photographs of discharge traces for CMC showe uniform shape about 100 to 200${\mu}{\textrm}{m}$ in diameter but MMC showed irregular shape.

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연삭가공된 강재의 표면 Rolling시 가압력이 표면 조도에 미치는 영향 (An Effect of Load on Surface Roughness on Surface Rolling of Ground Mild Steel)

  • 김희남
    • 한국안전학회지
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    • 제2권1호
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    • pp.31-41
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    • 1987
  • The surface rolling method which is one of the plastic deformation processes increases the surface roughness with reduction of diameter and hardness. In this study, three NACHI 6000 ZZ bearing were used for surface rolling tool on a mild steel. The following results have been obtained with the mild steel. 1) The load is major factor in getting fine surface roughness of roller fininshing after grinding. The optimal surface roughness of SS40 steel can be obtained at the contact pressure of $210kgf/cm^2$. But, Better surface roughness can not be expected, Due to flaking phenomena at more than 300 kgf/cm of contact pressure. 2) At the contact pressure range of $200kgf/cm^2{\sim}210kgf/cm^2$ for optimal surface roughness, The surface hardness increased to Hv 200~Hv 240 from Hv 125 before surface rolling. 3) Within the diameter variation of $13{\mu}m$ the surface roughness and the surface hardness were increased, but out of variation of $14{\mu}m$. The surface roughness become worse and the surface hardness was increased.

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Spatial resolution and natural image quality assessment evaluation of gamma camera image using pinhole collimator in lutetium-yttrium oxyorthosilicate scintillation detector

  • Kyuseok Kim;Youngjin Lee
    • Nuclear Engineering and Technology
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    • 제55권7호
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    • pp.2567-2571
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    • 2023
  • Scintillator materials are widely used in the medical and industrial fields for imaging systems using gamma cameras. In this study, image evaluation is performed by modeling a gamma camera system based on a lutetium-yttrium oxyorthosilicate (LYSO) scintillation detector using a pinhole collimator that can improve the spatial resolution. A LYSO detector-based gamma camera system is modeled using a Monte Carlo simulation tool. The geometric concept of the pinhole collimator is designed using various magnification factors, and the spatial resolution is measured using the acquired source image. To evaluate the resolution, the full width at half maximum (FWHM) and natural image quality assessment (NIQE), a no-reference-based parameter, are used. We confirm that the FWHM and NIQE values decrease simultaneously when the diameter of the pinhole collimator increases. Additionally, we confirm that the spatial resolution improves as the magnification factor increases under the same pinhole diameter condition. Particularly, a 0.57 mm FWHM value is obtained using the modeled gamma camera system with a LYSO scintillation detector. In conclusion, our results demonstrate that a pinhole collimator with a LYSO scintillation detector is a promising gamma camera imaging system.