• 제목/요약/키워드: Tool Stiffness Model

검색결과 97건 처리시간 0.027초

튜브와 지지대 사이의 비선형 충격해설모델 개발에 관한 연구 (A Study on the Development of Tube-to-Support Nonlinear Impact Analysis Model)

  • 김일곤;박진무
    • 소음진동
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    • 제5권4호
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    • pp.515-524
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    • 1995
  • Tubes in heat exchanger of fuel rods in reactor core are supported at intemediate point by support p0lates or springs. Current practice is, in case of heat exchanger, to allow clearance between tube and support plate for design and manufacturing consideration. And in case of fuel rod the clearance in support point can be generated due to the support spring force relaxation. Flow-induced vibration of a tube can cause it to impact or rub against support plate or against adjacent tubes and can result in fretting-wear. The tube-to- support dynamic interaction is used to relate experimental wear data from single-span test rigs to real multi-span heat exchanger configurations. The dynamic interaction cna be measured during experimental wear tests. However, the dynamic interaction is difficult to measure in real heat exchangers and, therefore, analytical techniques are required to estimate this interaction. This paper describels the nonlinear impact model of DAGS(Dynamic Analysis of Gapped Structure) code which simulates the tube response to external sinusodial or step excitation and predicts tube motion and tube-to-support dynamic interaction. Three experimental measurements-two single span rods excited by sinusodial force and a two span rod impacted by a steel ball are compared from the simulation nonlinear model of DAGS code. The simulation results from DAGS code are in good agreement with measurements. Therefore, the developed model of DAGS code is good analytical tool for estimating tube-to-support dynamic interaction in real heat exchangers.

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부품의 국부적 유연성이 차량의 동적 거동에 미치는 영향 (Flexibility Effects of Components on the Dynamic Behavior of Vehicle)

  • 이상범;임홍재
    • 한국공작기계학회논문집
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    • 제12권4호
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    • pp.57-62
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    • 2003
  • A fundamental structural design consideration for a vehicle system is the overall vibration characteristics in bending and torsion. Vibration characteristics of such vehicle system are mainly influenced by the static and dynamic stiffness of the vehicle body structure and also by the material and physical properties of the components attached to the vehicle body structure. In this paper, modeling techniques for the vehicle components are presented and the flexibility and mass effects of the components for the vibration characteristics of the vehicle are investigated. The $1^{st}$ torsional frequency is increased by attaching windshields to the B.I.W. (body-in-white), but the $1^{st}$ bending frequency is decreased by the mass effect. And also, the natural frequencies of the vehicle are large decreased by attaching bumpers, seats, doors, trunk-lid etc. But, suspension system rarely affects the natural frequencies of the vehicle. The study shows thai the dynamic characteristics of the vehicle system can be effectively predicted in the initial design stage.

유한요소 구조 인자의 2차 민감도에 의한 동적 구조 최적화 (Structural Dynamics Optimization by Second Order Sensitivity with respect to Finite Element Parameter)

  • 김용연
    • 한국공작기계학회논문집
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    • 제15권3호
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    • pp.8-16
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    • 2006
  • This paper discusses design sensitivity analysis and its application to a structural dynamics modification. Eigenvalue derivatives are determined with respect to the element parameters, which include intrinsic property parameters such as Young's modulus, density of the material, diameter of a beam element, thickness of a plate element, and shape parameters. Derivatives of stiffness and mass matrices are directly calculated by derivatives of element matrices. The first and the second order derivatives of the eigenvalues are then mathematically derived from a dynamic equation of motion of FEM model. The calculation of the second order eigenvalue derivative requires the sensitivity of its corresponding eigenvector, which are developed by Nelson's direct approach. The modified eigenvalue of the structure is then evaluated by the Taylor series expansion with the first and the second derivatives of eigenvalue. Numerical examples for simple beam and plate are presented. First, eigenvalues of the structural system are numerically calculated. Second, the sensitivities of eigenvalues are then evaluated with respect to the element intrinsic parameters. The most effective parameter is determined by comparing sensitivities. Finally, we predict the modified eigenvalue by Taylor series expansion with the derivatives of eigenvalue for single parameter or multi parameters. The examples illustrate the effectiveness of the eigenvalue sensitivity analysis for the optimization of the structures.

Road Noise 개선을 위한 CAE 기반 DFSS Study (CAE-based DFSS Study for Road Noise Reduction)

  • 권우성;유봉준;김병훈;김인동
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2011년도 춘계학술대회 논문집
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    • pp.735-741
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    • 2011
  • In the early phase of vehicle development, CAE is conducted as tool for vehicle performance assessment. To maintain acceptable road noise performance, solution for reduced vehicle sensitivity is required. Chassis interface dynamic stiffness characteristics are key component to isolating vibration and noise of road from the vehicle interior. This research provide how to set up the optimized dynamic characteristics under noise effect through DFSS study. CAE-based DOE is performed to build prediction math model, CMS process involves DOE to achieve very fast run times while giving results very comparable. Minimized $95^{th}$ percentile of performance distribution is applied to minimize vehicle sensitivity and road noise levels variation during the optimization process. Finally, the results of optimization were reviewed for performance and robustness.

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회전체 베어링계의 불균형 응답 해석을 위한 개선된 부분 구조 합성법 (An Improved Substructure Synthesis Method for Unbalance Response Analysis of Rotor Bearing Systems)

  • 홍성욱;박종혁
    • 소음진동
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    • 제6권1호
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    • pp.71-82
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    • 1996
  • The finite element analysis for rotor bearing systems has been an essential tool for design, identification, and diagnosis of rotating machinery. Among others, the unbalance response analysis is fundamental in the vibration analysis of rotor bearing systems because rotating unbalance is recognized as a common sourve of vibration in rotating machinery. However there still remains a problem in the aspect of computational efficiency for unbalance response analysis of large rotor bearing systems. Gyroscopic terms and local bearing parameters in rotor bearing systems often make matters worse in unbalance response computation due to the complicated dynamic properties such as rotational speed dependency and/or anisotropy. The present paper proposes an efficient method for unbalance responses of multi-span rotor bearing systems. An improved substructure synthesis scheme is introduced which makes it possible to compute unbalance responses of the system by coupling unbalance responses of substructures that are of self adjoint problem with small order matrices. The present paper also suggests a scheme to easily deal with gyroscopic tems and local, coupling or bearing parameters. The proposed method causes no errors even though the computational effort is reduced drastically. The present method is demonstrated through three test examples.

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기술논문 : 연성하중해석을 이용한 구조 최적화 기법 연구 (Technical Papers : Optimization Method of Structure by Using Coupled Load Analysis)

  • 이영신;김인걸;황도순
    • 한국항공우주학회지
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    • 제30권1호
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    • pp.132-138
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    • 2002
  • 오늘날 여러 가지 측면에서 전략적으로 고성능의 위성 본체를 개발하는 것은 매우 중요하다. 본 연구에서는 부분구조합성법의 하나인 구속모드법을 이용한 연성하중해석 기법 및 모달 과도해석법을 사용하여 위성체 구조부재에 대한 최적화를 수행하였다. 제안된 방법은 초기 설계시, 일반적으로 사용되고 있는 준정적 하중을 이용하지 않고, 동종의 발사체에 대해 유사한 위성과의 연성하중해석 자료를 이용함으로써, 각 구조부재에 대해 보다 정확한 결과를 얻을 수 있는 장점이 있다. 예제를 통해 제안된 기법이 초기단계의 위성체 구조 부재의 효율적인 최적설계 및 중량 감소를 위해 적용될 수 있음을 확인하였다.

분말사출성형에 의한 WC-Co 계 milling insert 제조 (WC-Co Milling Inserts Manufactured by Powder Injection Molding)

  • 성환진
    • 한국분말재료학회지
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    • 제6권1호
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    • pp.88-95
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    • 1999
  • The purpose of this study is to investigate the manufacturing feasibility of WC-Co milling inserts via Powder Injection Molding (PIM) process. WC-Co is used in a wide variety of cutting tools due to its high hardness, stiffness, compressive strength and wear resistance properties. WC-Co parts for a high stress application were conventionally produced by the press and sinter method, which were Iimited to 2 dimensional shapes. Manufacturing WC-Co parts for a high stress application by PIM implies that tool efficiency can be highly improved due to increased freedom is design. P30 grade WC powder (WC-Co-TiC-TaC system) was mixed with RIST-5B133 binder and injection molded into milling inserts (Taegu Tech. Model WCMX 06T 308). The mean grain size of the powder was about 0.8$\mu$m. Injection molded specimens were debound by solvent extraction and thermal degradation method at various conditions. The specimens were sintered at 140$0^{\circ}C$ for 1 hr in vacuum. Carbon content, weight loss, dimensional change, and macro defects of the specimen were carefully monitored at each stage of the PIM process. PIMed WC-Co milling inserts reached 100% full density after sinteing. Its mechanical properties and micro-structures were comparable with the press and sintered milling insert. Carbon content of the sintered WC-Co insert was mainly determained by the atmosphere of thermal debinding. By controlling powder loading and injection molding condition, dimensional accuracy could be obtained within 0.4%. We confirm that PIM can not only be an alternative manufacturing method for WC-Co parts economically but also provide a design freedom for more effieient cutting tools.

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위치결정 스테이지에 대한 동적 모델링과 입력성형 제어 (Dynamic Modeling and Input Shaping Control of a Positioning Stage)

  • 박상원;홍성욱;최훈석;장준원
    • 한국공작기계학회논문집
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    • 제17권2호
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    • pp.83-89
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    • 2008
  • This paper presents the dynamic analysis and input shaping control of a positioning stage. Vibration characteristics of the positioning stage are affected not only by the structural dynamics but also by the servo actuators that consist of the mechanism; driving motor and controller. This paper proposes an integrated dynamic model to accommodate both the structural dynamics and the servo actuators. Theoretical modal analysis with a commercial finite element code is carried out to investigate the dynamic characteristics of the experimental positioning stage. Experiments are performed to validate the theoretical modal analysis and estimate the equivalent stiffness due to the servo actuators. This paper deals with an input shaping scheme to suppress vibration of the positioning stage. Input shapers are systematically implemented for the positioning stage in consideration of its dynamics. The effects of servo control gain are also investigated. The experiments show that input shaping effectively removes residual vibrations and then improves the performance of positioning stage.

로드 노이즈 개선을 위한 전산응용해석 기반 DFSS 연구 (CAE-based DFSS Study for Road Noise Reduction)

  • 권우성;유봉준;김병훈;김인동
    • 한국소음진동공학회논문집
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    • 제21권7호
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    • pp.674-681
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    • 2011
  • In the early phase of vehicle development, CAE is conducted as tool for vehicle performance assessment. To maintain acceptable road noise performance, solution for reduced vehicle sensitivity is required. Chassis interface dynamic stiffness characteristics are key component to isolating vibration and noise of road from the vehicle interior. This research provide how to set up the optimized dynamic characteristics under noise effect through DFSS study. CAE-based DOE is performed to build prediction math model, CMS process involves DOE to achieve very fast run times while giving results very comparable. Minimized 95th percentile of performance distribution is applied to minimize vehicle sensitivity and road noise levels variation during the optimization process. Finally, the results of optimization were reviewed for performance and robustness.

A two-stage damage detection approach based on subset selection and genetic algorithms

  • Yun, Gun Jin;Ogorzalek, Kenneth A.;Dyke, Shirley J.;Song, Wei
    • Smart Structures and Systems
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    • 제5권1호
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    • pp.1-21
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    • 2009
  • A two-stage damage detection method is proposed and demonstrated for structural health monitoring. In the first stage, the subset selection method is applied for the identification of the multiple damage locations. In the second stage, the damage severities of the identified damaged elements are determined applying SSGA to solve the optimization problem. In this method, the sensitivities of residual force vectors with respect to damage parameters are employed for the subset selection process. This approach is particularly efficient in detecting multiple damage locations. The SEREP is applied as needed to expand the identified mode shapes while using a limited number of sensors. Uncertainties in the stiffness of the elements are also considered as a source of modeling errors to investigate their effects on the performance of the proposed method in detecting damage in real-life structures. Through a series of illustrative examples, the proposed two-stage damage detection method is demonstrated to be a reliable tool for identifying and quantifying multiple damage locations within diverse structural systems.