• 한국생산제조학회지
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• 제19권6호
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• pp.797-803
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• 2010

A method has been developed to tune the static stiffness at a rotation joint considering the whole machine tool system by interactive use of finite element method and experiment. This paper describes the procedure of this method and shows the results. The method uses the static experiment on measurement model which is set-up so that the effects of uncertain factors can be excluded. For FEM simulation, the rotation joint model is simplified using only spindle, bearing and spring. At the rotation joint, the damping coefficient is ignored, The spindle and bearing is connected by only spring. By static experiment, 500 N is forced to the front and behind portion of spindle and the deformation is measured by capacitive sensor. The deformation by FEM simulation is extracted with changing the static stiffness from the initial static stiffness considering only rotation joint. The tuning static stiffness is obtained by exploring the static stiffness directly trusting the deformation from the static experiment. Finally, the general tuning method of the static stiffness of machine tool joint is proposed using the force stream and the modal analysis of machine tool.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2000년도 춘계학술대회 논문집
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• pp.699-702
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• 2000

In order to use a parallel device fur machine tool feed mechanism, it is very important to analyze its stiffness over the workspace. Generally, the stiffness of a rod varies with its length. In this paper, the stiffness of the leg is modeled as a linear function. With the linear stiffness model, the methods that can determine stiffness bounds and max/min stiffness directions are presented utilizing eigenvalues and eigenvectors of the stiffness matrix. The stiffness variation along a tool-path and stiffness mapping over a workspace are presented with cubic-shaped parallel device which is originally designed for machine tool feed mechanism.

• 한국기계가공학회지
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• 제20권6호
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• pp.1-9
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• 2021

In machining operations, a burr is an undesirable material formed by plastic deformation in a workpiece. With the ongoing industrial developments, it has become an important issue to efficiently remove burrs. Several deburring methods have been developed to remove specific burrs that require special machining. However, to remove burrs formed while machining at the CNC machining center, deburring tools must be developed. In a previous study, a new deburring tool was developed by the authors. In this study, the influence of the rake angle and stiffness of the new deburring tool was analyzed to improve performance. The theoretical model was driven considering the rake angle and stiffness, and experiments were carried out to validate the model. Especially, conditions based on the designed rake angle and stiffness to effectively remove burrs, which is difficult, at the exit surface were suggested.

• Structural Engineering and Mechanics
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• 제26권3호
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• pp.343-361
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• 2007

This article presents a numerical tool for dimensioning two-threaded fasteners connecting prismatic parts subjected to fatigue tension loads that are coplanar with the screw axis. A simplified numerical model is developed from unidirectional finite elements, modeling the connected parts and screws with bent elements and the elastic contact layer between the parts with springs. An algorithm updating the contact stiffness matrix, calculating forces and displacements at each node of the structure and thus normal stresses in the screws in both static and fatigue is further developed using C language. An experimental study is also conducted in parallel with the numerical approach to validate the developed model assumptions, the numerical model and the 3D finite element results. Since stiffness values for the compressive zones in the parts are analytically difficult to determine, a statistical software method is used, from which a tuning factor is derived for identifying these stiffness values. The method is also applied to set out the influence of each parameter on the fatigue behaviour of each screw. Finally, the developed model will be used to establish a new, sophisticated, fast and accurate tool for dimensioning bolted mechanical structures.

• 한국산업융합학회 논문집
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• 제22권4호
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• pp.387-394
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• 2019

This paper presents an analytical study on the strength and stiffness of various types of truss structures. The applied models are triangular-like opened truss-wall triangular model (OTT), closed truss-wall triangular model (CTT), opened solid-wall triangular model (OST), and hypercube models defined as core-filled or core-spaced cube. The models are analyzed by numerical model analysis using DEFORM 2D/3D tool with AISI 304 stainless steel. Then, the ideal solutions for stiffness and strength are defined. Finally, the relative elastic modulus of the core-spaced model is obtained as 0.0009, which is correlated with the cancellous bone for the relative density range of 0.029-0.03, and the relative elastic modulus for the core-filled model is obtained as 0.0015, which is correlated with cancellous bone for the relative density range of 0.035-0.036. For the relative compressive yield strength, the OTT reasonably agrees with the cancellous bone for the relative density of 0.042 and the relative compressive strength of 0.05. The CTT and OST are in good agreement at the relative density of 0.013 and the relative compressive yield strength of 0.002. The hypercube models can be used for the cancellous bone for stiffness, and the triangular models can be used for the cancellous bone for strength. However, none of the models can be used to replace the compact bone because it requires much higher stiffness and strength. In the near future, compact bone replacement must be further studied. In addition, previously mentioned models should be developed further.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2008년도 춘계학술대회 논문집
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• pp.89-90
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• 2008

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2004년도 춘계학술대회논문집
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• pp.243-246
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• 2004

The dynamic characteristic of a wrist power transmission examine closely with mass property, to present the model which induce the vibration is ultimately the purpose. A robot wrist power transmission for analysis model got the mass property through the approach to be the experimental. A bearing equivalent stiffness which supports the axis and a gear contact equivalent stiffness are determined by the simplicity analysis model compared the result of the experiment. We calculate the vibration tendency of the robot wrist power transmission by an analysis tool which is called the RecurDyn. We compared it with a signal analysis experiment's which a robot operation happens which is based on the ambient noise.

• 한국생산제조학회지
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• 제24권2호
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• pp.166-171
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• 2015

In this study, an automation tool was developed for rapid evaluation of machine tool spindle designs with automated three-dimensional finite element analysis (3D FEA) using solid elements. The tool performs FEA with the minimum data of point coordinates to define the section of the spindle shaft and bearing positions. Using object-oriented programming techniques, the tool was implemented in the programming environment of a CAD system to make use of its objects. Its modules were constructed with the objects to generate the geometric model and then to convert it into the FE model of 3D solid elements at the workbenches of the CAD system using the point data. Graphic user interfaces were developed to allow users to interact with the tool. This tool is helpful for identification of a near optimal design of the spindle based on, for example, stiffness with multiple design changes and then FEAs.

• 한국정밀공학회지
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• 제29권10호
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• pp.1050-1055
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• 2012

The bearing coupling section of machine tools is the most important factor to determine their static/dynamic stiffness. To ensure the proper performance of machine tools, the static/dynamic stiffness of the rotating system has to be predicted on the design stage. Various parameters of the bearing coupling section, such as the spring element, node number and preload influence the characteristics of rotating systems. This study focuses on the prediction of the static and dynamic stiffness of the rotating system with the bearing coupling section using the finite element (FE) model. MATRIX 27 in ANSYS has been adopted to describe the bearing coupling section of machine tools because the MATRIX 27 can describe the bearing coupling section close to the real object and is applicable to various machine tools. The FE model of the bearing couple section which has the sixteen node using MATRIX 27 was constructed. Comparisons between finite element method (FEM) predictions and experimental results were performed in terms of the static and dynamic stiffness.

• Structural Engineering and Mechanics
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• 제65권6호
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• pp.731-739
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• 2018

This paper presents an optimal pattern for distributing stiffness along a framed tube structure through an analytic equation, which may be used during the preliminary design stage. Most studies in this field are computationally intensive and time consuming, while a hand-calculation method, as presented here, is a more suitable tool for sensitivity analyses and parametric studies. Approach in development of the analytic model is to minimize the mean compliance (external work) for a given volume of material. A variational statement of the problem is made, and a specified deformation-profile is obtained as the necessary condition for a minimum; enforcing this condition, stiffness is then computed. Due to some near-zero values for stiffness, the problem is modified by considering a lower bound constraint. To deal with this constraint, the design domain is assumed to be divided into two zones of constant stiffness and constant curvature; and the problem is restated in terms of these concepts. It will be shown that this methodology allows for easy computation of stiffness through an analytic and dimensionless equation, valid in any system of units. To show practicality of the proposed method, a tubed-system structure with uniform stiffness distribution is redesigned using the proposed model. Comparative analyses of the results reveal that in addition to simplicity of the proposed method, it provides a rather high degree of accuracy for real-world problems.