• 제목/요약/키워드: Tool Rake Angle

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고속가공용 엔드밀 형상설계 S/W 개발 (Development of Geometric Design S/W for High Speed End Mill)

  • 한창규;고성림;서천석;김경배
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.422-427
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    • 2004
  • The tool geometry parameters and cutting process have complex relationships. Until now, various cutting test were needed to acquire optimal design of end mill for the purpose of high speed machining, due to the insufficient knowledge about cutting process in high speed machining. Using various tools with different geometry, relationships between tool geometry parameter (rake angle, clearance angle, length of cutter) and cutting process (cutting force, surface accuracy, surface roughness) have been studied. Acquired data can be used to design optimal tool for high speed machining and to develop a software for design of end mill geometry.

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엔드밀의 경사각에 따른 특성 연구 (A Study of Characteristic According to Rake Angel of Endmill)

  • 김경배;서천석;박찬섭;고성림
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
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    • pp.471-478
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    • 2000
  • Endmill is one of the most important cutting tool, not only for machining of mold and die, but also for manufacturing of car industrial. Futhermore with spindle speeds on the increase and machined-surface quality aspiring to higher levels. The purpose of this study is an analysis of endmill's rake angle for appropriate tools design and making for the high speed machining. In this study, Experimental works are also executed to measure shape of endmills, cutting force, on different shape of endmills. Finally, To get concept of endmill design, Tool life was experimented on various design of tool from this study.

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유한요소법에 의한 공구인선의 응력분포에 관한 연구

  • 김정두
    • 한국정밀공학회지
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    • 제1권1호
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    • pp.50-58
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    • 1984
  • In the present paper are calculated and compared the stresses on the normal tools and the restricted tools which have three various rake angles by Least Square Method. The results obtained are summerized as follows. The tool displacement at rake angle .alpha. = 12 .deg. and .alpha. = 0 .deg. is positive value in the principal cutting direction and negative value in the feed direction. At rake angle .alpha. = -12 .deg. the displacement is negative value in both of directions. The principal stress of the restricted and normal tool is maximum at the tip of the tool, the shear stress is maximum after a certain distance from the tip. The result of FEM and P.E method shows that in the range of rapid decreasing of normal stress of the tool edge, the shear stress is maintaining a certain value. This is due to the friction characteristic of the chip.

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고속 가공용 엔드밀의 형상설계에 관한 연구 (Study on the Design of End Mill Geometry for the High Speed Machining)

  • 이상규;배승민;고성림;김경배;서천석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.67-70
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    • 2001
  • The tool geometry parameters and cutting process have complex relationships. Until now, numerous cutting tests were needed to acquire optimal design of end mill for the purpose of high speed machining, due to the insufficient knowledge about cutting process in high speed machining. Using various tools with different geometry, relationships between tool geometry parameter(rake angle, clearance angle, length of cutter) and cutting process(cutting force, surface accuracy, surface roughness) have been studied. Acquired data can be used to design optimal tool for high speed machining

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고속가공용 엔드밀의 형상설계에 관한 연구(2) (A Study on the Design of Endmill Geometry in High Speed Machining)

  • 고성림;배승민;김경배;서천석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.19-22
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    • 1997
  • The objective of this research is to use an analytical and experimental approach to develop optimal tool geometry for high speed machining. The tool geometry parameters and cutting process have complex relationships. Until now, numerous cutting tests were needed to acquire optimal design of endmill for the purpose of high speed machining, dut to the insufficient knowledge about process in high speed machining. In order to improve the cutting ability of endmill, a model for optimal cutter shape was developed to minimize resultant cutting force by combing cutting force and wear test and surface roughness test from optimized and conventional cutter with the same cutting condition. Using various tools with different geometry, relationships between the tool geometry parameter, rake angle, clearance angle, lengh of cutter have been stuied.

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금형가공에서의 CBN 공구의 절삭성능평가 (Assessment of Cutting Ability for CBN Ball End-Milling)

  • 최원식
    • 한국산업융합학회 논문집
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    • 제8권4호
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    • pp.227-234
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    • 2005
  • In this study an experimental investigation was conducted to assesment of cutting ability for CBN ball end-milling, STD11 and NAK80 materials. The cutting force and surface roughness of the work-pieces were obtained in machining center. The assessment of CBN tools were inspected through the tool dynamotor and SEM. When $30^{\circ}$ negative rake angle, the wear and cutting force were good, surface roughness was better at cutting fluid during CBN cutting.

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비철금속의 선삭에서 측면경사각과 이송량이 표면 거칠기에 미치는 영향 (Influence of Surface Roughness by Feed-rate and Sider-rake Angle at Turning of Non-ferrous Metals)

  • 전재억;정진서;하만경
    • 한국공작기계학회논문집
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    • 제10권4호
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    • pp.1-6
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    • 2001
  • In the present industry, there are necessary to cut only iron metals but also non-ferrous metals such as aluminum, brass, plastic and wood(Paulownia), therefor it had been made the studies of non-ferrous metals by many scientists. we hope this kind of study will continue. The purpose of this study is to conduct the basic experiment about influencing of the feedrate adjustment and the change of the side rake angle at turning of non-feerous metals. As the results, the surface roughnesses were on the decrease with a side-rake angle and feedrate diminution in the case of the pastic, aluminum, and paulownia.

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선삭에서 비철금속 절삭용 공구의 개발 (Development of Cutting Tool in Non-ferrous Metals at Turning)

  • 정진서;전재억;하만경
    • 동력기계공학회지
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    • 제6권1호
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    • pp.82-87
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    • 2002
  • Not only ferrous but also non-ferrous materials such as aluminum, brass, plastic and woods need cutting operation in recent manufacturing industry. Over the past few years a considerable number of studies have been made on non-ferrous metal cutting. But more study is required to meet various engineering needs. The purpose of this paper is to preform an experiment on the influence of feed-rate adjustment and side rake angle in turning operations from non-ferrous metals. As a result, the surface roughness was reduced when a side-rake angle increases and feed-rate decreases in the case of the plastic, brass, aluminum, and paulownia. Therefore, this papers develop a new type bite that be used to adjust side-rake angle.

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세라믹 및 초경합금 성형체의 피절삭성 (Machinability of ceramic and WC-Co green compacts)

  • 이재우
    • 대한기계학회논문집A
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    • 제21권9호
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    • pp.1520-1530
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    • 1997
  • Machining pressed compacts of ceramic and WC-Co materials can be the most cost effective way of forming the bodies prior to sintering when the required number of pieces is small. In this study, in order to clarify the machinability for turning, the $Si_3N_4$ and the WC-Co green compacts unsintered were machined under different cutting conditions with various tools. Absorbing chips by vacuum hose decreases tool wear. The tool wear becomes larger in the order of the ceramic, CBN and cemented carbide tools in machining the $Si_3N_4$ green compacts. In machining the WC-Co green compacts, the tool wear becomes larger in the order of the ceramic, cemented carbide and CBN tools. The land of cutting edge does not affect tool wear. When machining with cemented carbide tool, the tool wear i equal cutting length is nearly identical in spite of the increase of cutting spee, and the roughness of machined surface was the best in the cutting speed of 90 m/min. The tool wear decreases with the increase of rake angle and relief angle and with the decrease of nose radius. The machined surfaces become worse with the increase of feed rate and depth of cut, and with the decrease of rake angle and relief angle. The tool wear is not affected by the feed and depth of cut.