• 한국정밀공학회지
• /
• 제20권11호
• /
• pp.166-170
• /
• 2003

Contouring errors are important especially for high speed and precision machining. In this study, contouring errors along contours having inflection points are studied. When a table of a machine tool moves along a circular path, acceleration acts toward the center of the circle. Thus, at inflection points, acceleration as well as inertia force changes its direction abruptly. The effect of inertia force on the contouring error is investigated in this study. It is found that the contouring error at an inflection point is proportional to the acceleration. This result can be useful in determining contouring errors along general paths.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 1995년도 춘계학술대회 논문집
• /
• pp.429-433
• /
• 1995

Compound solid is maded for specially fixed object. A number of compound soild are devided as a unit germetric solid. The special case of rotation about an arbitrary axis makes according selection modelfor transformation. View plane and View region are estiblished for back face removal. After back-face removal eachedge is checked for point of intersection. The designing of of fset surface id maded and tool-path gernerted on the part surface. In tersection point is checked among the offset surfaces. The paper used an efficient algorithm for generating tool paths to apply a notion view volume. Through machining experiments with a 3-axis machining centre, the adequacy of the analysis was confirmed.

• 한국공작기계학회논문집
• /
• 제10권5호
• /
• pp.71-77
• /
• 2001

On-machine measuring system of Numerically Control(NC) machines permit computer control of basic material cutting processes of moulds. A part of mould designed within a CAD/CAM system can be manufactured by generation of tool paths by the measuring systems. Since the three-dimensional geometry by AutoCAD of the part is contained in the data base, the manufacturing specialist combined with the appropriate software simulation, can not only create the commands to drive the virtual measuring and standardization of measuring modules but also can check for mistakes by viewing the computer graphics simulation of the tool cutting sequence.

• 한국공작기계학회:학술대회논문집
• /
• 한국공작기계학회 1999년도 춘계학술대회 논문집
• /
• pp.123-127
• /
• 1999

This paper suggests the establishment of high-accuracy and high-efficiency machining method of scroll shape workpiece by using the feed control method. The cutting paths for machining the inside and outside surfaces of the scroll-shape workpiece are calculated, and the calculation method of the cutting chip areas based on the coordinate of the base circle is shown. A feed control method is proposed for a constant cutting area and cutting force. By machining test of scroll shape workpiece, The machined accuracy of wrap, tool wear, and surface roughness are evaluated. By this method, Reduction of the machining time and large increase of the efficiency can be expected.

• 대한기계학회논문집A
• /
• 제41권2호
• /
• pp.103-109
• /
• 2017

AMM(Additive Metal Manufacturing)이라 호칭되는 3차원 금속 프린팅(metal 3-D printing) 공정은 금속분말(metal powder)을 적층 재료로 사용하여 기계적부품용 실형상 금속 파트(metallic parts)를 직접 조형하여 제조한다. 한편, 조형 파트형상의 STL모델에 존재하는 기하학적 오류들과 특징형상들의 특이성으로 인하여 조형 작업 중에 내부에 결함들이 포함된 실형상 파트가 조형될 가능성이 존재하게 되며 이로 인해 3차원 금속 프린팅 조형공정 자체의 신뢰성에 문제를 야기할 수 있다. 본 논문에서는 이러한 조형작업 중 발생할 수 있는 결함들을 미리 진단, 분석하고 수정하기 위하여 첫째, 조형 전에 STL 형상모델의 진단분석을 통하여 결함요소를 사전에 탐지하고 둘째, 적층 단면내 조형 공구 경로상에 실제로 포함된 결함들을 분석하고 이를 수정하기 위한 조형 파트 진단 및 조형 공구 경로 검증 연구방법을 제시하였다. 또한 DED(direct energy deposition) 공정을 기준으로 2가지 STL 형상파트 사례들에 대하여 제시한 연구방법의 case study를 수행하였다.

• 한국정밀공학회지
• /
• 제23권9호
• /
• pp.156-163
• /
• 2006

The purpose of this study is to improve the machining of free-formed NURBS surfaces using newly defined G-codes which can directly deal with shapes defined from CAD/CAM programs on a surface basis and specialize in rough and finish cut. To this purpose, a NURBS surface interpolation system is proposed in this paper. The proposed interpolation system includes online tool-path planning, real-time interpolation and feedrate regulation considering an effective machining method and minimum machining time all suitable for unit NURBS surface machining. The corresponding algorithms are simultaneously executed in an online manner. The proposed NURBS surface interpolation system is integrated and implemented with a PC-based 3-axis CNC milling system. A graphic user interface (GUI) and a 3D tool-path viewer which interprets the G-codes for NURBS surfaces and displays whole tool-paths are also developed and included in our real-time control system. The proposed system is evaluated through actual machining in terms of size of NC data, machining time, regulation of feedrate and cutting force focused on finish cut in comparison with the existing method.

• 한국정밀공학회지
• /
• 제18권4호
• /
• pp.97-103
• /
• 2001

Accuracy of a machined part is determined by the relative motion between the cutting tool and the workpiece. One of the important factors which affects the relative motion is the geometric errors of a machine tool. In this study, firstly, geometric errors are measured by laser interferometer, and the positioning error of each control point selected uniformly on the control surface CAD model can be estimated from th oirm shaping model and geometric error data base. Where a form shaping function is derived from the link of homogeneous transformation matrix. Secondly, control points are shifted to the estimated amount of positioning errors. A new control surface is modeled with NURBS(Non Uniform Rational B-Spline) surface approximation to the shifted control points. By generating tool paths to the redesigned control surface, we reduce the machining error quite.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2003년도 춘계학술대회 논문집
• /
• pp.1816-1819
• /
• 2003

As a result of milling operation, we expect to have burr at the outward edge of workpiece. Also, it causes undesirable problems such as deburring cost, low quality of machined surface, and bottleneck in manufacturing process. Though it is impossible to totally remove burr in machining, it is necessary to plan a machining process that minimizes the occurrence of burr. In this paper, a scheme is proposed which identifies the tool path of the milling operation with minimum burr. In the previous research, a Burr Expert System was developed where the feature identification, the cutting condition identification, and the analysis on exit burr formation are the key steps in the program. The Burr Expert System predicts which portion of workpiece would have the exit burr in advance so that we can calculate the burr length of each milling operation. Here, the critical angle determines whether the burr analyzed is an exit burr or not. So the burr minimization scheme becomes to minimize the burr with critical angle. By iterating all the possible tool paths in certain milling operation, we can identify the tool path with minimum burr.

• 대한교통학회지
• /
• 제22권2호
• /
• pp.131-143
• /
• 2004

최적경로 알고리즘에서 링크표지를 활용하면 도시가로망 상에 나타나는 유턴이나 피턴과 같은 주행했던 교차로를 다시 주행하는 통행에 대한 설명이 가능하다. 본 연구에서는 링크표지기법을 표지갱신기반 다수경로탐색알고리즘으로 확대하는 것이 목적이다. 이를 위해 도시가로망에서 발생하는 운전자의 합리적 통행행태를 링크기반으로 개념화하고, 이들 행태가 반영되도록 링크표지갱신 다경로 알고리즘을 제안하였다. 소규모 네트워크 테스트를 통하여 알고리즘의 수행과정과 결과의 적정성을 확인하였다. 대규모 네트워크 컴퓨터 수행을 통해 해의 퇴화현상을 파악하고 소수의 대안경로 정보제공에 활용 가능한 (K-1)차원 알고리즘을 제안하였다. 결론적으로 제안된 다수경로 알고리즘으로 링크표지기법이 제공하는 합리적 통행행태의 고려가 다수의 경로에도 가능해졌을 뿐만 아니라, 효율적인 대안경로 제공의 활용단계를 위해 한단계 전진되었다.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 1995년도 추계학술대회 논문집
• /
• pp.143-146
• /
• 1995

Due to the recent growth of die/mold machining industry, demands for the high-precision and the high0quality of die product are increasing rapidly. Free surfaces of die/mold are often manufactured using the ball-end milling process. It is difficult to find the cutting condition of the ball-end milling process due to the free form machining for the various tool paths on inclined surface.