• Journal of the Korean Society for Precision Engineering
• /
• v.26 no.2
• /
• pp.133-140
• /
• 2009

Presented in this paper is a method to generate round-endmill toolpaths for sculptured surfaces represented as a triangular mesh model. The proposed method is applicable in toolpath generation for ball-endmills and flat-endmills because the round-endmill is a generalized tool in three-axis NC (numerical control) milling. The method uses a wireframe model as the offset model that represents a cutter location surface. Since wireframe models are relatively simple and fast to calculate, the proposed method can process large models and keep high precision. Intersection points with the wireframe offset model and a tool guide plane are calculated, and intersection curves are constructed by tracing the intersection points. The final step of the method is extracting regular curves from the intersection curves including degenerate and self-intersected segments. The proposed method is implemented and tested, and a practical example is presented.

• Journal of the Korean Society for Precision Engineering
• /
• v.23 no.7 s.184
• /
• pp.187-193
• /
• 2006

This paper introduces and illustrates the results of a new method for offsetting the triangular mesh generated from multiple surfaces. The meshes generated from each surface are separated each other and normal directions are different. The face normal vectors are flipped to upward and the lower faces covered by upper faces are deleted. The virtual normal vectors are introduced and used to of feet boundary. It was shown that new method is better than previous methods in offsetting the triangular meshes generated from multiple surfaces. The introduced offset method was applied for 3-axis tool path generation system and tested by NC machining.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2008.06a
• /
• pp.333-334
• /
• 2008

• Korean Journal of Computational Design and Engineering
• /
• v.6 no.3
• /
• pp.169-173
• /
• 2001

Presented in this paper is a CPO tool-path linking procedure optimizing technological objectives, such as dealing with islands (positive and negative) and minimizing tool retractions, drilling holes and slotting. Main features of the proposed algorithm are as follows; 1) a data structure, called a 'TPE-net', is devised to provide information on the parent/child relationships among the tool-path-elements, 2) the number of tool retractions is minimized by a 'tool-path-element linking algorithm'fading a tour through the TPE-net, and 3) the number of drilling holes is minimized by making use of the concept of the 'free space'.

• Journal of the Korean Society for Precision Engineering
• /
• v.26 no.1
• /
• pp.63-70
• /
• 2009

Proposed in the paper is an algorithm to generate tool-path for sculptured surface machining. The proposed algorithm computes tool path by slicing offset triangular mesh, which is the CL-surface (Cutter Location surface). Since the offset triangular mesh includes invalid triangles and self-intersections, it is necessary to remove invalid portions. For the efficient removal of the invalid portions, we extended the sweep line algorithm. The extended sweep line algorithm removes invalid portions very efficiently, and it also considers various degeneracy cases including multiple intersections and overlaps. The proposed algorithm has been implemented and tested with various examples.

• International Journal of Aeronautical and Space Sciences
• /
• v.18 no.1
• /
• pp.154-164
• /
• 2017

This work conducts a validation study for the XH-59A helicopter using a rigid coaxial rotor system in order to establish the techniques of the conceptual design and performance analysis for the lift-offset compound rotorcraft. As a tool for conceptual design and performance analysis, NDARC (NASA Design and Analysis of Rotorcraft) is used for the present study. An assumed mission profile is considered for the conceptual design of the XH-59A. As a validation result of the design, the dimensions and weight of the XH-59A are appropriately designed when compared to the target values since the relative error is less than 0.5%. Then, performance analyses are conducted for the designed XH-59A model with and without auxiliary propulsion in hover and forward flight conditions. The present analyses show good validity since the prediction results compare well with both the flight test and previous analyses. Therefore, the techniques for the conceptual design and performance analysis of the lift-offset compound helicopter are overall considered to be appropriately established. In addition, this study investigates the influence of the lift-offset on the rotor effective lift-to-drag ratio of the XH-59A helicopter with auxiliary propulsion. As a result, the improvement of the rotor effective lift-to-drag ratio can be obtained by appropriately increasing the lift-offset in high-speed flight.

• Korean Journal of Computational Design and Engineering
• /
• v.9 no.2
• /
• pp.158-163
• /
• 2004

Curve tessellation, which generates a sequence of points from a curve, is very important for curve rendering on a computer screen and for NC machining. For the most case the sequence of discrete points is used rather than a continuous curve. This paper deals with a method of tessellation by calculating the maximal deviation of a curve. The maximal deviation condition is introduced to find the point with the maximal deviation. Our approach has two merits. One is that it guarantees satisfaction of a given tolerance, and the other is that it can be applied in not only a polynomial curve but its offset. Especially the point sequence generated from an original curve can cause over-cutting in NC machining. This problem can be solved by using the point sequence generated from the offset curve. The proposed method can be applied for high-accuracy curve tessellation and NC tool-path generation.

• Journal of the Korean Society for Precision Engineering
• /
• v.15 no.8
• /
• pp.46-59
• /
• 1998

This paper presents shape design, surface construction, and cutting path generation for the surface of marine ship propeller blades. A propeller blade should be designed to satisfy performance constraints that include operational speed which impacts rotations per minutes, stresses related to deliverable horst power, and the major length of the marine ship which impacts the blade size and shape characteristics. Primary decision variables that affect efficiency in the design of a marine ship propeller blade are the blade diameter and the expanded area ratio. The blade design resulting from these performance constraints typically consists of sculptured surfaces requiring four or five axis contoured machining. In this approach a standard blade geometry description consisting of blade sections with offset nominal points recorded in an offset table is used. From this table the composite Bezier surface geometry of the blade is created. The control vertices of the Hazier surface patches are determined using a chord length fitting procedure from tile offset table data. Cutter contact points and path intervals are calculated to minimize travel distance and production time while maintaining a cusp height within tolerance limits. Long path intervals typically generate short tool paths at the expense of increased however cusp height. Likewise, a minimal tool path results in a shorter production time. Cutting errors including gouging and under-cut, which are common errors in machining sculptured surfaces, are also identified for both convex and concave surfaces. Propeller blade geometry is conducive to gouging. The result is a minimal error free cutting path for machining propeller blades for marine ships.

• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• v.21 no.2
• /
• pp.208-213
• /
• 2012

In this paper, the radial error of a rotary table at five-axis machine tool is evaluated by utilizing ISO 230-2 and estimation method using double ball-bar. The geometric error of a rotary table is defined as position dependent geometric errors or position independent geometric errors according to their physical character. Then estimation method of geometric errors using double ball-bar is simply summarized including measurement path, parametric modeling and least squares approach. To estimate representative radial error, offset error, set-up error which affect to the double ball-bar data, mean value of measured data including CCW/CW-direction are used at estimation process. Radial errors are separated from measured data and used for evaluation with ISO 230-2. Finally, suggested evaluation method is applied to a rotary table at five-axis machine tool and its result is analyzed to improve the accuracy of the rotary table.

• Journal of the Korea Institute of Information and Communication Engineering
• /
• v.5 no.4
• /
• pp.668-675
• /
• 2001

Recently, the performance of the commercial PCS(Personal Communication Service) system has been improved to the uppermost limit and ultimately the next generation mobile communication is to be realized by IMT-2000 (International Mobile Communication-2000) to provide multimedia services. Therefore, the new type receiving system is researched actively and one of the most important part in a receiver is direct conversion method. The direct conversion method is suitable for low power consumption, small size, MMIC, and low price, which is to be adopted to the next generation mobile communication systems. In this case, however, several problems occur due to DC-offset. The DC-offset suppresses amplification of the required signal because of the leakage signal of frequency synthesizer in the system. In this thesis, the removing method of DC-offset was considered. There are four removing techniques of DC-offset, which are AC-coupling, large capacitor, DC-feedback loop, and DC-free coding. Among these, the AC-coupling method is the most simplest method and the DC-feedback loop method has the best performance. Then, the performance of the AC-coupling method and DC-feedback loop method are evaluated by HP's ADS simulation tool. As a result, the AC-coupling method cannot be used to the digital communication systems due to data loss. On the other hand, it was confirmed that the DC-feedback loop method is suitable for the direct conversion receiver.