• Title/Summary/Keyword: Tool Compensation

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Study on Simulation and Calculation Method of Thermal Error Compensation System for a Ball Screw Feed Drive (볼 스크류 이송장치 열 에러 보상 시스템의 시뮬레이션 및 계산 방법에 관한 연구)

  • Xu, Zhe Zhu;Choi, Chang;Kim, Lae-Sung;Baek, Kwon-In;Lyu, Sung-ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.2
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    • pp.88-93
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    • 2017
  • Due to the requirement of the development of the precision manufacturing industry, the accuracy of machine tools has become a key issue in this field. A critical factor that affects the accuracy of machine tools is the feed system, which is generally driven by a ball screw. Basically, to improve the performance of the feed drive system, which will be thermally extended lengthwise by continuous usage, a thermal error compensation system that is highly dependent on the feedback temperature or positioning data is employed in the machine tool system. Due to the overdependence on measuring technology, the cost of the compensation system and low productivity level are inevitable problems in the machine tool industry. This paper presents a novel feed drive thermal error compensation system method that could compensate for thermal error without positioning or temperature feedback. Regarding this thermal error compensation system, the heat generation of components, principal of compensation, thermal model, mathematic model, and calculation method are discussed. As a result, the test data confirm the correctness of the developed feed drive thermal error compensation system very well.

Compensation of Probe Radius in Measuring Free-Formed Curves and Surfaces

  • Lisheng Li;Jung, Jong-Yun;Lee, Choon-Man;Chung, Won-Jee
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.3
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    • pp.20-27
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    • 2003
  • Compensation of probe radius is required for accurate measurement in metal working industry. Compensation involves correctly measuring data on the surface in the amount of radius of the touch probe with a Coordinate Measuring Machine (CMM). Mechanical parts with free-formed curves and surfaces are complex enough so that accurate measurement and compensation are indispensable. This paper presents necessary algorithms involved in the compensation of the probe radius for free-formed curves and surfaces. Application of pillar curve is the focus for the compensation.

Backlight Compensation by Using a Novel Region of Interest Extraction Method (새로운 관심영역 추출 방법을 이용한 역광보정)

  • Seong, Joon Mo;Lee, Seong Shin;Lee, Songwook
    • KIPS Transactions on Software and Data Engineering
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    • v.6 no.6
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    • pp.321-328
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    • 2017
  • We have implemented a technique to correct the brightness, saturation, and contrast of an image according to the degree of light, and further compensate the backlight. Backlight compensation can be done automatically or manually. For manual backlight compensation, we have to select the region of interest (ROI). ROI can be selected by connecting the outline of the desired object. We make users select the region delicately with the new magnetic lasso tool. The previous lasso tool has a disadvantage that the start point and the end point must be connected. However, the proposed lasso tool has the advantage of selecting the region of interest without connecting the start point and the end point. We can automatically obtain various results of backlight compensation by adjusting the number of k-means clusters for texture extraction and the threshold value for binarization.

A Deblocking Filtering Method for Illumination Compensation in Multiview Video Coding (다시점 비디오 코딩에서 휘도 보상 방법에 적합한 디블록킹 필터링 방법)

  • Park, Min-Woo;Park, Gwang-Hoon
    • Journal of Broadcast Engineering
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    • v.13 no.3
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    • pp.401-410
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    • 2008
  • Multiview Video Coding contains a macroblock-based illumination compensation tool which can compensate the variations of illuminations according to view or temporal directions. Thanks to illumination compensation tool, the coding efficiency of Multiview Video Coding has been enhanced. However illumination compensation tool also generates additional subjective drawbacks of the blocking artifacts due to macroblock-based compensations of mean values. A deblocking filtering method for Multiview Video Coding which is the same as in H.264/AVC does not consider illumination difference between the illumination compensated blocks, thus it can not effectively eliminate the blocking artifacts. Therefore, this paper analyzes the phenomena of blocking artifacts caused by illumination compensation and proposes a method which can effectively eliminate the blocking artifacts with the minimum changes of the H.264 deblockding filtering method. In the simulation results, it can be easily found the blocking artifacts are clearly eliminated in the subjective comparisons, and the average bit-rate reduction is up to 1.44%.

CNC 공작기계 선형피치오차의 최적 보정 알고리즘을 구현하는 자동측정 및 보정 시스템의 개발

  • 이석원;박희재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.297-302
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    • 1997
  • Linear displacement accuracy is one of the most important factors that determine machine tool accuracy. The laser interferometer has been usually recommended for the measurement of linear displacement accuracy. In this paper, microcomputer aided measurement and compensation system has been developed forthe pitch error in a CNC machine tool. For accurate pitch error calculation, the analysis code for the pitch error has been also implemented according to the international standards(ISO). The PC based automatic compensation system for the pitch error is also implemented. A new algorithm for calculating optimum value for pitch error compensation is proposed, minimizing the deviation at each target points. The development system has been applied to a practical CNC maching center and the performance has been demonstrated.

Real-time Estimation and Compensation of Thermal Error for the Machine Origin of Machine Tools (공작기계 원점 열변형오차의 실시간 규명 및 보상제어)

  • 안중용
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.148-153
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    • 1998
  • In order to control thermal deformation of machine origin of machine tools due to internal and external heat sources, the real-time compensation system has been developed. First, GMDH models were constructed to estimate thermal deformation of machine origin for a vertical machining center through the measurement of deformation data and temperature data of specific points on the machine tool. Thermocouples and gap sensors are used respectively for measurement. These models are nonlinear equations with high-order polynomials and implemented in a multilayered perceptron type network structure. Secondly, work origin shift method were developed by implementing digital I/O interface board between CNC controller and IBM-PC. The work origin shift method is to shift the work origin by the compensation amounts which is calculated by pre-established GMDH model. From the experimental result, thermal deformation of machine origin was reduced to below $\pm$5${\mu}{\textrm}{m}$.

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Study on the Reliability of an OLED Pixel Circuit Using Transient Simulation (과도상태 시뮬레이션을 사용한 OLED 픽셀 회로의 신뢰성 분석 방안 연구)

  • Jung, Taeho
    • Journal of the Semiconductor & Display Technology
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    • v.20 no.4
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    • pp.141-145
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    • 2021
  • The brightness of the Organic Light Emitting Diode (OLED) display is controlled by thin-film transistors (TFTs). Regardless of the materials and the structures of TFTs, an OLED suffers from the instable threshold voltage (Vth) of a TFT during operation. When designing an OLED pixel with circuit simulation tool such as SPICE, a designer needs to take Vth shift into account to improve the reliability of the circuit and various compensation methods have been proposed. In this paper, the effect of the compensation circuits from two typical OLED pixel circuits proposed in the literature are studied by the transient simulation with a SPICE tool in which the stretched-exponential time dependent Vth shift function is implemented. The simulation results show that the compensation circuits improve the reliability at the beginning of each frame, but Vth shifts from all TFTs in a pixel need to be considered to improve long-time reliability.

Algorithm of Thermal Error Compensation for the Line Center - System Interface - (CNC공작기계의 열변형 오차보정 (II) - 알고리즘 및 시스템 인터폐이스 중심 -)

  • 이재종;최대봉;박현구;류길상
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.417-422
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    • 2002
  • One of the major limitations of productivity and quality in metal cutting is the machining accuracy of machine tools. The machining accuracy is affected by geometric errors, thermally-induced errors, and the deterioration of the machine tools. Geometric and thermal errors of machine tools should be measured and compensated to manufacture high quality products. In metal cutting, the machining accuracy is more affected by thermal errors than by geometric errors. In this study, the compensation device and temperature-based algorithm have been implemented on the machining center in order to compensate thermal error of machine tools under the real-time. The thermal errors are predicted using the neural network and multi-regression modeling methods. In order to compensate thermal characteristics under several operating conditions, experiments performed with five gap sensors and manufactured compensation device on the horizontal machining center.

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Determination of Reactive Power Compensation Considering Large Disturbances for Power Flow Solvability in the Korean Power System

  • Seo, Sang-Soo;Kang, Sang-Gyun;Lee, Byong-Jun;Kim, Tae-Kyun;Song, Hwa-Chang
    • Journal of Electrical Engineering and Technology
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    • v.6 no.2
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    • pp.147-153
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    • 2011
  • This paper proposes a methodology using a tool based on the branch-parameter continuation power flow (BCPF) in order to restore the power flow solvability in unsolvable contingencies. A specified contingency from a set of transmission line contingencies is modeled, considering the transient analysis and practice in the Korean power system. This tool traces a solution path that satisfies the power flow equations with respect to the variation of the branch parameter. At a critical point, in which the branch parameter can move on to a maximum value, a sensitivity analysis with a normal vector is performed to identify the most effective compensation. With the sensitivity information, the location of the reactive power compensation is determined and the effectiveness of the sensitivity information is verified to restore the solvability. In the simulation, the proposed framework is then applied to the Korean power system.