• Title/Summary/Keyword: Titanium Alloy Powder

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New Process for Ti Alloy Powder Production by Using Gas Atomization

  • Fujita, Makoto;Arimoto, Nobuhiro;Nishioka, Kazuo;Miura, Hideshi
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.12-13
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    • 2006
  • The spherical and high quality Titanium fine powder "Tilop" has been produced with gas atomization furnace, Sumitomo Titanium Corporation originally designed. Recently, a new process which can produce Ti-alloy(Ti-6Al-4V) powders by utilizing our gas atomization process, of which raw material is sponge titanium pre-mixed with alloy chips or granules has been also developed. The particle size of gas atomized Ti-alloy powder and the mechanical properties of sintered Ti-alloy compacts prepared by metal injection molding were discussed in this study.

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Densification Behavior of Titanium Alloy Powder Under Hot Pressing (고온 금형압축시 티타늄 합금 분말의 치밀화 거동)

  • Yang, Hun-Cheol;Kim, Gi-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.12
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    • pp.3061-3071
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    • 2000
  • Densification behavior of titanium alloy powder was investigated under hot pressing at various pressures and temperatures. Experimental date were obtained for densification of titanium alloy powder under an instantaneous loading and subsequent creep deformation during hot pressing. The constitutive models of Fleck et al. and the modified Gurson were employed for thermo-phastic deformation under the instantaneous loading and that f Abouaf and co-workers for creep deformation of titanium alloy powder during hot pressing. By implementing these constitutive equations into a finite element program(ABAQUS), finite element results were compared with experimental data during hot pressing. To investigate the effect of friction between the power and die wall, density distributions of power compacts were measured and compared with finite element calculations. Finite element results from the models of Fleck et al. and the modified Gurson agreed reasonably good with experimental data for densification and density distribution of titanium alloy powder under the instantaneous loading during hot pressing. Finite element results from the model of Abouaf and co-workers, however, somewhat overestimate experimental data for creep deformation of power compacts during hot pressing.

Blended Elemental P/M Synthesis of Titanium Alloys and Titanium Alloy-based Particulate Composites

  • Hagiwara, Masuo;Emura, Satoshi
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1030-1031
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    • 2006
  • Titanium alloys and Titanium alloy-based particulate composites were synthesized using the blended elemental P/M route. First, processing conditions such as the fabrication of master alloy powder were investigated. Ti-6Al-4V, Ti-5Al-2.5Fe, Ti-6Al-2Sn-4Zr-2Mo, IMI685, IMI829, Timetal 1100 and Timetal 62S, and Ti-6Al-2Sn-4Zr-2Mo/ 10%TiB and Timetal 62S/10%TiB were then synthesized using the optimal processing conditions obtained. The microstructures and mechanical properties such as tensile strength and high cycle fatigue strength were evaluated.

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Effect of Oxygen on Mechanical Properties of Metal Injection Molded Titanium and Titanium Alloy

  • Doi, Kenji;Hanami, Kazuki;Tanaka, Hideki;Teraoka, Tsuneo;Terauchi, Shuntaro
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.771-772
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    • 2006
  • Mechanical properties of metal injection molded titanium and titanium alloy parts were investigated in this study. Material powders with low oxygen content and spherical shape were obtained by electrode induction-melting gas atomization which could melt and atomize titanium and titanium alloy bars with no touch on crucible or tundish. Tensile specimens were fabricated from obtained powders by metal injection molding process. Tensile strength of the specimens increases with increasing oxygen content. This result corresponds to a tendency of wrought metal.

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Production of Titanium Powder by Electronically Mediated Reaction (EMR) (도전체 매개반응(EMR)법에 의한 Ti 분말 제조)

  • Park Il;Chu Yong Ho;Lee Chul Ro;Lee Oh Yeon
    • Korean Journal of Materials Research
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    • v.14 no.12
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    • pp.857-862
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    • 2004
  • Production of titanium powder directly from tantalum oxides ($TiO_2$) pellet through an electronically mediated reaction (EMR) by calciothermic reduction has been investigated. Feed material ($TiO_2\;pellet$) and reductant (Ca-Ni alloy) were charged into electronically isolated locations in a molten calcium chloride ($CaCl_2$) bath at $950^{\circ}C$. The current flow through an external circuit between the feed (cathode) and reductant (anode) locations was monitored during the reduction of $TiO_2$. The current approximately 3.2A was measured during the reaction in the external circuit connecting cathode and anode location. After the reduction experiment, pure titanium powder with low nickel content was obtained even though Ca-Ni alloy was used as a reductant. These results demonstrate that titanium powder can be produced without direct physical contact between the feed and reductant. In certain experimental conditions, pure titanium powder with approximately $99.5\;mass\%$ purity was successfully obtained.

The Fabrication and Grindability of Diamond Wheel Bonded with Heat Resistance Aluminum Alloy (내열 Al합금 본드 다이아몬드 휠의 제조 및 연삭성)

  • 최성국
    • Journal of Powder Materials
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    • v.2 no.2
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    • pp.142-148
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    • 1995
  • 2219 aluminum alloy bonded diamond wheels containing intermetallic compounds were fabricated by powder metallurgy method. Nickel and titanium were added in aluminum matrix piece. The hot pressing condition was $600^{\circ}C$ and 20 Mpa in the furnace of the electric resistance type. The mechanical properties and grinding tests were carried out to confirm the wheel performance. Aluminum oxide ceramics were chosen for use in the grinding tests. The test proved that the heat resistance 2219 aluminum bonded diamond wheel containing 15 wt% nickel and 15 wt% titanium respectively showed the best performance.

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Densification Behavior of Ti-6Al-4V Power Compacts by Hot Isostatic Pressing (열간 등가압 소결에 의한 Ti-6Al-4V 분말의 치밀화 거동)

  • Yang, Hun-Cheol;Kim, Gi-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.2 s.173
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    • pp.394-402
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    • 2000
  • Densification behavior of titanium alloy powder was investigated under hot isostatic pressing at various pressures and temperatures. Uniaxial creep responses of a dense specimen were also obtained at high temperatures. The densification model of Abouaf and co-workers was implemented into a Finite element program (ABAQUS) to compare with experimental data for titanium alloy powder. The agreements between finite element calculations and experimental data for deformation and densification of titanium alloy powder were good during hot isostatic pressing.

Low-cycle Fatigue Performances of P/M Ti-Fe-Mo-Al-Nd Alloy

  • Haiyan, Liu;Huiping, Tang;Cheng, Li;Yuanping, Huang;Boyun, Huang;Yong, Liu
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.104-105
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    • 2006
  • The low-cycle fatigue performance and fracture of the P/M Ti-Fe-Mo-Al-Nd Alloys after sintering and forging have been studied. The linear regression equation of low-cycle fatigue lifetime has been obtained; the fatigue performances are objected under two different conditions. The fatigue fracture surface is analyzed by SEM. The low-cycle fatigue behavior of the P/M titanium alloy has been discussed.

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Effect of Mn Addition on Sintering Properties of Ti-10wt.%Al-xMn Powder Alloy (Ti-10wt.%Al-xMn 분말합금의 Mn첨가에 따른 소결특성 평가)

  • Shin, Gi-Seung;Hyun, Yong-Taek;Park, Nho-Kwang;Park, Yong-Ho;Lee, Dong-Geun
    • Journal of Powder Materials
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    • v.24 no.3
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    • pp.235-241
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    • 2017
  • Titanium alloys have high specific strength, excellent corrosion and wear resistance, as well as high heat-resistant strength compared to conventional steel materials. As intermetallic compounds based on Ti, TiAl alloys are becoming increasingly popular in the aerospace field because these alloys have low density and high creep properties. In spite of those advantages, the low ductility at room temperature and difficult machining performance of TiAl and $Ti_3Al$ materials has limited their potential applications. Titanium powder can be used in such cases for weight and cost reduction. Herein, pre-forms of Ti-Al-xMn powder alloys are fabricated by compression forming. In this process, Ti powder is added to Al and Mn powders and compressed, and the resulting mixture is subjected to various sintering temperature and holding times. The density of the powder-sintered specimens is measured and evaluated by correlation with phase formation, Mn addition, Kirkendall void, etc. Strong Al-Mn reactions can restrain Kirkendall void formation in Ti-Al-xMn powder alloys and result in increased density of the powder alloys. The effect of Al-Mn reactions and microstructural changes as well as Mn addition on the high-temperature compression properties are also analyzed for the Ti-Al-xMn powder alloys.

Microstructure and Mechanical Properties of Oxide Dispersion Strengthened alloy Based on Commercially Pure Titanium (순수 타이타늄 기반 산화물분산강화 합금의 미세조직 및 기계적 특성)

  • Park, Taesung;Kim, Jeoung Han
    • Journal of Powder Materials
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    • v.25 no.4
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    • pp.327-330
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    • 2018
  • This study is conducted as a preliminary research to verify the feasibility of Ti-based Oxide dispersion strengthened (ODS) alloy. Pure-Ti powder is mixed with $Y_2O_3$ powder and subsequently, mechanically alloyed at $-150^{\circ}C$. The Ti-based ODS powder is hot-isostatically pressed and subsequently hot-rolled for recrystallization. The microstructure consists of elongated grains and Y excess fine particles. The oxide particle size is larger than that of the typical Fe-based ODS steel. Tensile test shows that the tensile ductility is approximately 25%, while the strength is significantly higher than that of pure Ti. The high-temperature hardness of the Ti-ODS alloy is also significantly higher than that of pure Ti at all temperatures, while being lower than that of Ti-6Al-4V. The dimple structure is well developed, and no evidence of cleavage fracture surface is observed in the fracture surface of the tensile specimen.