• Title/Summary/Keyword: Titania electrode

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An Experimental Study on the Penetration of Ilmenite System Coated Arc Welding Electrodes (Ilmenite계(系) 아아크용접봉(鎔接棒)의 Penetration에 관(關)한 실험적(實驗的) 연구(硏究))

  • Jong-Eun,Park
    • Bulletin of the Society of Naval Architects of Korea
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    • v.6 no.1
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    • pp.35-42
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    • 1969
  • Penetrations of arc welding electrades are different by changing welding conditions, welding speed of travel and current, even though quite same ones. Changing status of penetration is studied by changing welding speed of travel keeping welding current constant, at first, and by changing welding current keeping welding speed of travel which was obtained prior experiment constant, afterward. The F-100 4mm $\phi$ rods, E4301 class, which covering substance is mainly ilmenite and a domestic representative product of this class electrode, are used for this experiment. The Marquette's No.130 5/32"(4mm)$\phi$ rods, E6011 class, and No. 140 5/32"(4mm)$\phi$, E6013 class, which were produced in the United Stated, are used to compare penetration with F-100 at same welding conditions. The covering substance of Marquette's No. 130 rods is mainly cellulose, and belong to deep penetration arc welding electrodes, the covering material of another rods is titania, and a kind f shallow penetration rods. The result of this study is as follow : penetration of F-100, domestic ilmentite covering electrade, E4301 class, is between E6011 and E6013 of the United States products. At the lower range of welding current, penetration is closer to E6013 than E6011, at the higher range, closer to E6011 than another; and the value of penetration ranges $1.65{\sim}2.70mm$ for 4mm$\phi$ rods in the adequate current range. The changing status of penetration is showed by following experimental formula. $P=KE_v^{-\frac{2}{5}}1^{\frac{3}{2}}$

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Optimization for Underwater Welding of Marine Steel Plates (선박용 강판의 수중 용접 최적화에 관한 연구)

  • 오세규
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.20 no.1
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    • pp.49-59
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    • 1984
  • Optimizing investigation of characteristics of underwater welding by a gravity type arc welding process was experimentally carried out by using six types of domestic coated welding electrodes for welding of domestic marine structural steel plates (KR Grade A-1, SWS41A, SWS41B,) in order to develop the underwater welding techniques in practical use. Main results obtained are summarized as follows: 1. The absorption speed of the coating of domestic coated lime titania type welding-electrode became constant at about 60 minutes in water and it was about 0.18%/min during initial 8 minutes of absorption time. 2. Thus, the immediate welding electrode could be used in underwater welding for such a short time in comparison with the joint strength of in-atmosphere-and on-water-welding by dry-, wet-or immediate-welding-electrode. 3. By bead appearance and X-ray inspection, ilmenite, limetitania and high titanium oxide types of electrodes were found better for underwater-welding of 10 mm KR Grade A-1 steel plates, while proper welding angle, current and electrode diameter were 6$0^{\circ}C$, above 160A and 4mm respectively under 28cm/min of welding speed. 4. The weld metal tensile strength or proof stress of underwater-welded-joints has a quadratic relationship with the heat input, and the optimal heat input zone is about 13 to 15KJ/cm for 10mm SWS41A steel plates, resulting from consideration upon both joint efficiency of above-100% and recovery of impact strength and strain. Meanwhile, the optimal heat input zone resulting from tension-tension fatigue limit above the base metal's of SWS41A plates is 16 to 19KJ/cm. Reliability of all the empirical equations reveals 95% confidence level. 6. The microstructure of the underwater welds of SES41A welded in such a zone has no weld defects such as hydrogen brittleness with supreme high hardness, since the HAZ-bond boundary area adjacent to both surface and base metal has only Hv400 max with the microstructure of fine martensite, bainite, pearlite and small amount of ferrite.

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