• Title/Summary/Keyword: Tip-out

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A Study on the Sheet Separation Reduction of Stainless Steel using Hollow Spot Electrode Tip for Resistance Spot Welding (가공 전극 팁을 이용한 스테인레스 저항 용접 외판 변형 저감)

  • Huh, Dong-Woon;Rhee, Se-Hun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.6
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    • pp.679-684
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    • 2011
  • Recently, STS 301L joints of side panels to frames for stainless steel rolling stock have been made out by using existing welding methods including Resistance Spot Welding, Laser Welding and Arc Welding. Most of the processes were jointed by spot welding because it is faster at welding and comparatively less expensive for investment in welding facilities than other methods. During spot welding, however, indentation of the metal surface was made due to pressure and melting property of welding. Moreover, since the melting metal was forced to periphery of the plate as indentation was made, sheet separation, which cracked apart between jointed sheets, was carried out. A slight deformation which resulted from sheet separation deteriorated the emotional quality of railway vehicles. This paper suggests that by processing conventional spot electrode tip appropriately, melting metal is able to push up around the processed part (Hollow Spot Electrode Tip) and prevent from being dislodged from first place to periphery. Consequently, sheet separation is remarkably decreased. Also, the emotional quality of appearance of stainless steel rolling stock is enhanced considerably.

Stress analysis of Multiloop Edgewise Arch Wire with various degree of tip back bend : a study using the finite element method (Multiloop Edgewise Arch Wire의 tip back 정도에 따른 응력 분포에 관한 유한요소법적 연구)

  • Lee, Young-Il;Cha, Kyung-Suk;Ju, Jin-Won;Lee, Jin-Woo
    • The korean journal of orthodontics
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    • v.30 no.2 s.79
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    • pp.127-142
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    • 2000
  • This study have been carried out to find out the mechnical effect of Multiloop Edgewise Arch Wire(MEAW) making use of the finite element method. The tip back bend of MEAW taken in this analysis is $5^{\circ},\;10{\circ}\;and\;15{\circ}$. In addition, Class II or up & down elastic is applied to find out stress distribution and their values in PDL. A adult male of normal occlusion was selected to create the models of teeth and PDL. And the model of MEAW was also created using commercial finite element code (ANSYS version 5.2). The MEAW is forcibly engaged with a class II or up & down elastic, to determine the initial stress generated in PDL. Comparing the compressive and tensile stress at each reference-planes, following results are obtained. 1. When a MEAW of $5^{\circ},\;10{\circ}\;15{\circ}$ tip back bend was engaged with Class II or up & down elastic, the distribution of compressive, tensile stress in entire PDL is similar in each case. 2. The values of compressive and tensile stress in PDL is higher in $15{\circ}$ tip back bend case than in $10{\circ}\;or\;15{\circ}$ tip back bend case. 3. In the distal PDL of 1st and 2nd molar, compressive stress appears. The compressive area is more wide and its values is higher in PDL of 2nd molar than those in 1st molar. The compressive area and its values become more wide and higher according to the increase of the tip back bend. 4. The values of compressive stress are comparatively smaIIer in PDL of molars than those in premolars. 5. Comparing class II and up & down elastic case, tensile stress values in anterior teeth PDL are smaller md their distribution is more wide in up & down elastic case than class If elastic case. On another hand, there is no difference in distribution and stress values in PDL of posterior teeth between two cases. 6. Comparing the tensile area in PDL of anterior teeth, tensile stress values are maximum in PDL of canine.

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Assessment of Tip Shape Effect on Rotor Aerodynamic Performance in Hover

  • Hwang, Je Young;Kwon, Oh Joon
    • International Journal of Aeronautical and Space Sciences
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    • v.16 no.2
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    • pp.295-310
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    • 2015
  • In the present study, an unstructured mixed mesh flow solver was used to conduct a numerical prediction of the aerodynamic performance of the S-76 rotor in hover. For the present mixed mesh methodology, the near-body flow domain was modeled by using body-fitted prismatic/tetrahedral cells while Cartesian mesh cells were filled in the off-body region. A high-order accurate weighted essentially non-oscillatory (WENO) scheme was employed to better resolve the flow characteristics in the off-body flow region. An overset mesh technique was adopted to transfer the flow variables between the two different mesh regions, and computations were carried out for three different blade configurations including swept-taper, rectangular, and swept-taper-anhedral tip shapes. The results of the simulation were compared against experimental data, and the computations were also made to investigate the effect of the blade tip Mach number. The detailed flow characteristics were also examined, including the tip-vortex trajectory, vortex core size, and first-passing tip vortex position that depended on the tip shape.

RANS ANALYSES OF THE TIP VORTEX FLOW OF A MARINE PROPELLER (RANS법을 이용한 선박 프로펠러 날개 끝 보오텍스 유동 해석)

  • Park, I.R.
    • Journal of computational fluids engineering
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    • v.21 no.2
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    • pp.62-69
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    • 2016
  • It has been highly demanded to improve the accuracy of CFD(Computational Fluid Dynamics) methods for the assessment of the hydrodynamic performance of marine propellers in cavitating and non-cavitating flows. This paper presents a validation study on the numerical simulation of the tip vortex flow of a non-cavitating marine propeller SVA VP1304. The calculations are carried out by using the Reynolds averaged Navier-Stokes(RANS) approach, where the Reynolds Stress Model(RSM) is used for turbulence closure. The present paper contains a grid dependence test for the propeller open water simulations and a special emphasis is placed on conducting a local grid adaptation on the blade tip and in the tip vortex to reasonably reproduce the velocity and the pressure in the tip vortex flow field. The numerical results are compared with the experimental validation data, which are published in the second International Symposium on Marine Propulsors 2011(SMP'11). The present numerical results show a reasonable agreement with the experiments.

Numerical Investigation on Internal Flow Field of a Single-Stage Transonic Axial Compressor (수치해석을 활용한 1단 천음속 압축기 내부 유동장 분석)

  • Song, Ji-Han;Hwang, Oh-Sik;Park, Tae Choon;Lim, Byung-Jun;Yang, Soo-Seok;Kang, Young-Seok
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.6
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    • pp.85-91
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    • 2012
  • Numerical simulations on a single stage transonic compressor which is developed by Korea Aerospace Research Institute are carried out and their results are compared with experimental data for cross validations. Comparisons between experimental data and numerical simulation results show good agreements on a performance curve, static pressure and total pressure distributions. CFD results show that there is a clear interaction between tip leakage flow and normal shock in the rotor passage. Tip leakage flows are almost dissipated after the strong normal shock and it forms a strong recirculation near the blade tip. Also a large separation region grows on the suction surface just after the normal shock. As the pressure ratio and blade loading increase, the normal shock line moves upstream and it starts to deviate from the blade leading edge. Then the tip leakage flow does not overcome the strong adverse pressure gradient and flow blockage originated from the tip recirculation region. As a result, the tip leakage flow heads for the neighboring blade leading edge, which results in a compressor stall.

Numerical Modeling on Microsegregation with Tip-undercooling in Weld Metal of Binary Alloys (과냉을 고려한 2원계합금 용접용융부의 미시편적 거동에 대한 수치해석 모델링)

  • 박종민;박준민;이창희
    • Journal of Welding and Joining
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    • v.17 no.4
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    • pp.60-68
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    • 1999
  • The previously developed two dimensional model was modified in order to predict more accurately the degree of microsegregation and eutectic fraction on in weld metal whose solidification rate is very fast. The model employed the same assumptions with previous model but considered of a tip undercooling. The previously predicted microsegregation and eutectic fraction has the discrepancies between simulated and examined results in the weld metal solidification. The experiments for the weld metal solidification of 2024 A1 and Fe-Ni alloy were carried out in order to examine the reasonability and feasibility of this modified model. The concentration profile of the solute and eutectic fraction predicted by the simulation agreed well with those found from experimental works. According to the results, it was believed that the dendrite tip undercooling considered in the modified model be reasonable for predicting the degree of microsegregation more accurately in weld metla solidification. In the GTA welds, degree of dendrite-tip undercooling increases with increasing solidification rage(welding speed). This serves to increase the concentration of dendrite core and thus result in reducing the degree of segregation. And solid state diffusion(back diffusion) during solidification is very low in the weld metal solidification so that little additional homogenization of solute occurs during solidification. With consideration of tip undercooling this modified model can predict exactly degree of microsegregation and eutectic fraction from slow solidification(casting) to fast solidification(welding).

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Cavitation Test at High Reynolds Number Using a Partial Propeller Blade Model (부분 프로펠러 날개 모형을 이용한 높은 레이놀즈 수에서의 공동시험)

  • Choi, Gil-Hwan;Chang, Bong-Jun;Cho, Dae-Seung
    • Journal of the Society of Naval Architects of Korea
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    • v.46 no.6
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    • pp.569-577
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    • 2009
  • As the scale factor of model propellers utilized in cavitation test is about 40, it is difficult to find out practical countermeasures against the small area erosions on the blade tip region throughout model erosion tests. In this study, a partial propeller blade model was used for the observation of cavitation pattern for the eroded propeller. A partial propeller blade model was manufactured from 0.7R to tip with expanded profile and with adjustable device of angle of attack. Reynold's number of a partial propeller blade model is 7 times larger than that of a model propeller. Also, anti-singing edge and application of countermeasures to partial propeller blade model which produced in large scale can be more practical than a model propeller. For the observation of cavitation at high Reynold's number, high speed cavitation tunnel was used. To find out the most severe erosive blade position during a revolution, cavitation observation tests were carried out at 5 blade angle positions.

Tip-over Terrain Detection Method based on the Support Inscribed Circle of a Mobile Robot (지지내접원을 이용한 이동 로봇의 전복 지형 검출 기법)

  • Lee, Sungmin;Park, Jungkil;Park, Jaebyung
    • Journal of Institute of Control, Robotics and Systems
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    • v.20 no.10
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    • pp.1057-1062
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    • 2014
  • This paper proposes a tip-over detection method for a mobile robot using a support inscribed circle defined as an inscribed circle of a support polygon. A support polygon defined by the contact points between the robot and the terrain is often used to analyze the tip-over. For a robot moving on uneven terrain, if the intersection between the extended line of gravity from the robot's COG and the terrain is inside the support polygon, tip-over will not occur. On the contrary, if the intersection is outside, tip-over will occur. The terrain is detected by using an RGB-D sensor. The terrain is locally modeled as a plane, and thus the normal vector can be obtained at each point on the terrain. The support polygon and the terrain's normal vector are used to detect tip-over. However, tip-over cannot be detected in advance since the support polygon is determined depending on the orientation of the robot. Thus, the support polygon is approximated as its inscribed circle to detect the tip-over regardless of the robot's orientation. To verify the effectiveness of the proposed method, the experiments are carried out using a 4-wheeled robot, ERP-42, with the Xtion RGB-D sensor.

A Study on the out-diameter measuring machine by the LVDT sensors (LVDT 센서를 이용한 외경 측정 방안에 대한 연구)

  • Hwang J.H.;Roh J.H.;Park Ki-Hong
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.291-292
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    • 2006
  • Currently A demand of high precision workpiece is increasing in industry. At present, roundness measuring machine using Air bearing, coordinate measuring machine that are used from measurement station. but these machines will not be able to apply to In-line process. because of like these machine's price are very expensive and measurement time is long. also, the complexity of conventional roundness measurement method based on fourier transform, it makes difficult to development analysis program. This work present new architecture of a Out-diameter measuring system fur analysis of roundness of product. In this system, the influence of table motion errors is minimize by using two LVDT sensor and knife edge contact tip. We are produce a test machine and make an experimenter on Out-diameter of test bearing. The measurement result compared with roundness measuring machine.

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Fabrication of ultra-sharp tungsten tip using electro-chemical etching system (전기화학적 에칭방법을 이용한 초미세 바늘 전극 제작)

  • 오현주;장동영;강승언
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.449-452
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    • 2004
  • To obtain the ultra-sharp tungsten tip, an analog to digital converter circuit aided by a personal computer has been setup. At the moment the lower part of the needle drops off during the etching process, a maximum current change across the reference resistor is detected by the PC interface card and the applied voltage is then cut off within a few milliseconds. Out experiment has been able to fabricate an ultra-sharp tungsten tip ~200 $\AA$ radius with a higher reproduction rate and reliability than the conventional method.

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