• 제목/요약/키워드: TiN Coated Tool

검색결과 88건 처리시간 0.025초

Coated $Si_3N_4$-TiC Ceramic 공구의 마모 특성 (Wear Characteristics of Coated $Si_3N_4$-TiC Ceramic Tool)

  • 김동원;권오관;이준근;천성순
    • Tribology and Lubricants
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    • 제4권2호
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    • pp.44-51
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    • 1988
  • Titanium carbide(TiC), Titanium nitride(TiN), and Titanium carbonnitride(Ti(C,N)) films were deposited on $Si_3N_4$-TiC composite cutting tools by chemical vapor deposition(CVD) using $TiCl_4-CH_4-H_2$, $TiCl_4-N_2-H_2$, and $TiCl_4-CH_4-N_2-H_2$ gas mixtures, respectively. The experimental results indicate that TiC coatings compared with TiN coatings on $Si_3N_4$ -TiC ceramic have an improved microstructural property, good thermal shock resistance, and good interfacial bonding. However TiN coatings compared with TiC coatings have a low friction coefficient with steel and good chemical stability. It is found by cutting test that coated insert compared with $Si_3N_4$-TiC ceramic have a superior flank and crater wear resistance. And multilayer coating compared with monolayer coating shows a improved wear resistance.

초경 볼 엔드밀의 TiAlN 코팅 처리조건이 건식가공환경에서 고경도 강재의 절삭 특성에 미치는 영향 (The Effect of TiAlN coated Ball End Mill on Cutting characteristic of High Hardness Steels in Dry Condition)

  • 박동순;원시태;이영주;허장회
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.344-349
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    • 2005
  • This paper is studied on the effect of TiAlN coated ball end mill on cutting characteristic of high hardness steels in dry cutting condition without coolant. KP4 steels[HRC32] and STD11[HRC60] heat treated steels wert: used as the workpiece and WC-Co ball end mill and single and multi layer TiAlN coated ball end mill were utilized. Results showed that TiAlN coated ball end mill were increased the cutting length than WC-Co ball end mill in the cutting speed$[245\~320m/min]$ about $2\~5$ times for KP4 steels and about $2.7\~4.3$ times for STD11 heat treated steels. The multi layer TiAlN coated ball end mill is good about $1.2\~1.7$ times for KP4 steels and STD11 steels than single layer coated.

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TiN 박막을 코팅한 드릴의 수명향상에 관한 연구 (A Study on the Life Enhancement of TiN Coated Drill)

  • 김홍우;김문일
    • 대한기계학회논문집
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    • 제16권12호
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    • pp.2340-2348
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    • 1992
  • 본 연구에서는 드릴(SKH9종)에 스퍼터링법으로 Ti 중간층을 약 0.2$\mu\textrm{m}$의 두께 로 코팅한후, 그 위에 플라즈마 화학증착법으로 TiN박막을 코팅한 드릴로 드릴링 시험 을 행하여 수명을 평가하였으며, 드릴의 내마멸성 및 드릴링한 구멍 내면의 조도를 코 팅하지 않은 드릴 및 TiN 코팅한 드릴과 비교하므로서 Ti/TiN코팅처리에 의한 공구성 능 및 수명향상 효과를 평가하고자 하였다.

SCM415강의 원형포켓 가공시 직각도에 관한 연구 (A Study on the Squareness of Circular Pocket Machining of SCM415 Steel)

  • 김진수;최철웅;신미정
    • 한국기계가공학회지
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    • 제18권7호
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    • pp.42-47
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    • 2019
  • In this research, we try to study the change of squareness in the cutting process while changing cutting conditions such as feed rate and spindle rotational speed with chromium molybdenum steel (SCM415) material and TiCN, TiAlN coated end mill tool. The TiCN coating tool had the best straightness at 4,000 rpm at a feed rate of 200 mm/min. The TiAlN coating tool was best measured at 3,000 rpm at a feed rate of 200 mm/min. TiAlN coated tools had excellent dimensional tolerance when comparing the coating tool specifics.

고경도 강재의 MQL 가공시 초경 볼 엔드밀의 TiAlN 코팅 조건이 절삭 특성에 미치는 영향 (The Effect of TiAlN coated Ball End Mill and MQL Cutting Condition on Cutting characteristic of High Hardness Steels)

  • 박동순;원시태;이영주;허장회
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.245-251
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    • 2004
  • This paper is studied on the effect of TiAlN coated Ball End Mill and MQL(Minimum Quantity Lubrication) cutting condition on cutting characteristic of high hardness steels. KP4 steels[HRC32] and STD11[HRC60] heat treated steels were used as the workpiece and WC-Co ball end mill and single and multi layer TiAlN coated ball end mill were utilized in the cutting tests. MQL device was used to spray botanical oil coolant. Result showed that TiAlN coated ball end mill were increased the cutting length than WC-Co ball end mill in the cutting speed[$245{\sim}320m/min$] about $2.3{\sim}5.7$ times for KP4 steels and about $2.5{\sim}4.3$ times far STD11 heat treated steels. The multi layer TiAlN coated ball end mill is good for KP4 steels than single layer coated.

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SCM440의 선삭가공시 CBN공구와 CBN코팅공구의 절삭특성 비교 (Cutting Characteristics Comparison between CBN and Coated CBN Tools in Turning SCM440)

  • 방홍인;신형곤;오성훈;김태영
    • 한국기계기술학회지
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    • 제13권3호
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    • pp.31-37
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    • 2011
  • The purpose of this study is to investigate cutting characteristics and wear behavior in SCM440 steel with different cutting tools, CBN(Cubic Boron Nitride) and coated CBN. During the test coated CBN tool especially with TiAlN showed better wear resistance behavior than orginal CBN tools. In the interrupted cutting condition, axial groove affected tool surface with impact force during the turning operation. For advantageous turning parameter in the interrupted process it is recommendable that lower speed. Also surface roughness showed better behavior in the coated CBN tool conditions than normal CBN conditions. Mainly this is caused by reduced friction between material and tool surface with coated layer.

질화 티타늄이 코팅된 절삭공구의 수명에 영향을 미치는 인자 (Parameters Affecting the TiN Coated Machining Tool's Life)

  • 최병대;김동수
    • 한국표면공학회지
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    • 제28권2호
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    • pp.77-82
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    • 1995
  • In this study, we examined the relationships between the coating film's properties, such as microhardness, adhesion of coating fil $m_strate, and machining tool's life time. Samples were prepared by coating TiN on the 5.5 diameter twist drills using reactive ion plating technology, For measuring microhardness and adhesion of fil $m_strate, HSS plate was used for substrate. TiN coated drill's life time was dependent on the adhesion of fil $m_strate and averagely increased by several ten times more than uncoated drill's. The major parameter affecting TiN coated drill's life time was the strong adhesion between coating film and substrate.ate.

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지르코늄 코팅공구의 절삭특성 (Cutting Characteristics of the ZrN Coated Tool)

  • 설한욱;김주현
    • 한국공작기계학회논문집
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    • 제15권1호
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    • pp.17-22
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    • 2006
  • Zirconium is widely applied in industrial area. In this study, the exeperiments are performed to investigate the differences in cutting characteristics of zirconium coated material which deposited on cutting tool using physical vapor deposition(PVD). For comparison, TiN coated tool is used to compare with zirconium coated tool. Experimental results were compared for tool wear, surface roughness and cutting force. The tool wear of PVD coated bites is affected by the various cutting conditions. This new stuff 'zirconium coated tool' wears $33\%$ less and improves surface roughness $23\%$ more in various cutting conditions. Cutting force is analyzed by using various workpiece, and the research strongly confirms that 'zirconium' remains better condition than 'titanium'. As a result 'zirconium' coated tool can be performed far better than 'titanium' coated tool on metal cutting.

화학흡착(CVD)법에 의한 TiC 흡착시 하경사(TiN, TiCN)이 피복 길항합금의 항면력, 흡착력 및 공패수명에 미치는 영향 (Effects of Underlayer(TiN, TiCN) on Transverse Rupture Strength, Bonding Strength and Cutting Tool Life of Cemented Carbide Coated with Titanium Carbide by CVD Process)

  • 이건우;오재현;이규원
    • 한국표면공학회지
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    • 제24권1호
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    • pp.16-16
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    • 1991
  • Generally brittle eta phase produced during TiC deposition has a effect on the TRS (transverse rupture strength ; thoughness). Therefore it is necessary to reduce eta(η), phase for the improvement of tool life. At this experiment some properties (TRS, bonding strength, tool life, eta phase)have been investigated by inserting TiN or TiCN underlayer between TiC layer and substrate. The results obtained were as follows; 1. by inserting underlayer eta phase were decreased and TRS was increased, but the bonding strength was decreased. 2. the diffusion of W, Co from the substrate was hindered by the underlayer. 3. TiC layer with TiCN underlayer had the finsest grain size. 4. by inserting underlayer (TiCN or TiN) the tool life was improved and especially notch and crater wear resistance was greatly improved.

화학증착(CVD)법에 의한 TiC 증착시 하부층(TiN, TiCN)이 피복 초경합금의 항절력, 접착력 및 공구수명에 미치는 영향 (Effects of Underlayer (TiN, TiCN) on Transverse Rupture Strength, Bonding Strength and Cutting Tool Life of Cemented Carbide Coated with Titanium Carbide by CVD Process)

  • 이건우;오재현;이주완
    • 한국표면공학회지
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    • 제25권1호
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    • pp.16-23
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    • 1992
  • Generally brittle eta phase produced during TiC deposition has a bad effect on the TRS (transverse rupture strength ; thoughness). Therefore it is necessary to reduce eta(η) phase for the improvement of tool life. At this experiment some properties (TRS, bonding strength, tool life, eta phase) have been investigated by inserting TiN or TiCN underlayer between TiC layer and substrate. The results obtained were as fellows; 1. by inserting underlayer eta phase was decreased and TRS was increased, but the bonding strength was decreased. 2. the diffusion of W, Co from the substrate was hindered by the underlayer. 3. TiC layer with TiCN underlayer had the finsest gain size. 4. by inserting underlayer (TiCN or TiN) the tool life was improved and especially notch and crater wear resistance was greatly improved.

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