• 제목/요약/키워드: Ti-Al alloy

검색결과 646건 처리시간 0.036초

Corrosion Charateristics of PEO-treated Ti-6Al-4V Alloy in Solution Containing Si and Mg Ions

  • Park, Seon-Yeong;Choe, Han-Cheol
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2017년도 춘계학술대회 논문집
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    • pp.153-153
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    • 2017
  • The application of the coating supports the mechanical characteristics of the implant, and various materials and coatings are currently being used in the implant in a way to accelerate adhesion. Especially, plasma electrolytic oxidation (PEO) coating has been proposed continually with good surface treatment of titanium alloys. Also, the PEO process can incorporate Ca and P ions on the titanium surface through variables varied factor. PEO process for bioactive surface has carried out in electrolytes containing Ca and P ions. Natural bone is composed of mineral elements such as Mg, Si, Zn, Sr, and Mn, etc. Especially, Mg and Si of these elements play role in bone formation and growth after clinical implantation of bio-implants. In this study, corrosion charateristics of PEO-treated Ti-6Al-4V alloy in solution containing Si and Mg ions has been investigated using several experimental techniques. The PEO-treated surfaces were identified by X-ray diffraction, using a diffractometer (XRD, Philips X' pert PRO, Netherlands) with Cu $K{\alpha}$ radiation. The morphology was observed by field-emission scanning electron microscopy (FE-SEM, Hitachi 4800, Japan) and energy-dispersive X-ray spectroscopy (EDX, Oxford ISIS 310, England). The potentiodynamic polarization and AC impedance tests for electrochemical degradations were carried out in 0.9% NaCl solution at similar body temperature using a potentiostat with a scan rate of 1.67mV/s and potential range from -1500mV to + 2000mV.

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금속 적층제조에서의 격자구조 설계변수에 따른 탄성계수 분석 (Design of lattice structure for controlling elastic modulus in metal additive manufacturing)

  • 문인용;송영환
    • 한국결정성장학회지
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    • 제33권6호
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    • pp.276-281
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    • 2023
  • 적층제조 공정의 높은 설계자유도에 의해 기존 공정으로 성형이 어려운 형상이 적용된 제품의 제작이 가능해짐에 따라 복잡한 구조를 갖는 기능성 구조에 대한 연구자들의 관심이 증가되고 있다. 타이타늄 합금으로 제작되는 인체 삽입형 임플란트의 경우, 뼈와의 친화성을 확보하기 위해 다차원 격자구조를 적용하여 강도 및 탄성계수를 뼈와 유사한 수준으로 조절하고 있다. 따라서 격자구조의 설계 변수에 따른 기계적 특성에 대한 데이터 베이스 확보 및 관련 시뮬레이션 기술 개발은 개인 맞춤형 인플란트 제작을 효율적으로 수행할 수 있게 할 것이라 생각된다. 따라서 본 연구에서는 Ti-6Al-4V 합금 소재를 적용하여 설계변수별 격자구조체를 제작하고 이에 대한 탄성계수를 측정하였으며 그 결과를 시뮬레이션과 비교하여 정확한 탄성계수 예측을 위한 유한요소해석 방안을 제시하였다.

Heat or radiofrequency plasma glow discharge treatment of a titanium alloy stimulates osteoblast gene expression in the MC3T3 osteoprogenitor cell line

  • Rapuano, Bruce E.;Hackshaw, Kyle;Macdonald, Daniel E.
    • Journal of Periodontal and Implant Science
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    • 제42권3호
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    • pp.95-104
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    • 2012
  • Purpose: The purpose of this study was to determine whether increasing the Ti6Al4V surface oxide negative charge through heat ($600^{\circ}C$) or radiofrequency plasma glow discharge (RFGD) pretreatment, with or without a subsequent coating with fibronectin, stimulated osteoblast gene marker expression in the MC3T3 osteoprogenitor cell line. Methods: Quantitative real-time polymerase chain reaction was used to measure changes over time in the mRNA levels for osteoblast gene markers, including alkaline phosphatase, bone sialoprotein, collagen type I (${\alpha}1$), osteocalcin, osteopontin and parathyroid hormone-related peptide (PTH-rP), and the osteoblast precursor genes Runx2 and osterix. Results: Osteoprogenitors began to differentiate earlier on disks that were pretreated with heat or RFGD. The pretreatments increased gene marker expression in the absence of a fibronectin coating. However, pretreatments increased osteoblast gene expression for fibronectin-coated disks more than uncoated disks, suggesting a surface oxide-mediated specific enhancement of fibronectin's bioactivity. Heat pretreatment had greater effects on the mRNA expression of genes for PTH-rP, alkaline phosphatase and osteocalcin while RFGD pretreatment had greater effects on osteopontin and bone sialoprotein gene expression. Conclusions: The results suggest that heat and RFGD pretreatments of the Ti6Al4V surface oxide stimulated osteoblast differentiation through an enhancement of (a) coated fibronectin's bioactivity and (b) the bioactivities of other serum or matrix proteins. The quantitative differences in the effects of the two pretreatments on osteoblast gene marker expression may have arisen from the unique physico-chemical characteristics of each resultant oxide surface. Therefore, engineering the Ti6Al4V surface oxide to become more negatively charged can be used to accelerate osteoblast differentiation through fibronectin-dependent and independent mechanisms.

The Formation and Crystallization of Amorphous Ti50Cu50Ni20Al10 Powder Prepared by High-Energy Ball Milling

  • Viet, Nguyen Hoang;Kim, Jin-Chun;Kim, Ji-Soon;Kwon, Young-Soon
    • 한국분말재료학회지
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    • 제16권1호
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    • pp.9-15
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    • 2009
  • Amorphization and crystallization behaviors of $Ti_{50}Cu_{50}Ni_{20}Al_{10}$ powders during high-energy ball milling and subsequent heat treatment were studied. Full amorphization obtained after milling for 30 h was confirmed by X-ray diffraction and transmission electron microscope. The morphology of powders prepared using different milling times was observed by field-emission scanning electron microscope. The powders developed a fine, layered, homogeneous structure with prolonged milling. The crystallization behavior showed that the glass transition, $T_g$, onset crystallization, $T_x$, and super cooled liquid range ${\Delta}T=T_x-T_g$ were 691,771 and 80 K, respectively. The isothermal transformation kinetics was analyzed by the John-Mehn-Avrami equation. The Avrami exponent was close to 2.5, which corresponds to the transformation process with a diffusion-controlled type at nearly constant nucleation rate. The activation energy of crystallization for the alloy in the isothermal annealing process calculated using an Arrhenius plot was 345 kJ/mol.

Bone-like Apatite Formation on Ti-6Al-4V in Solution Containing Mn, Mg, and Si Ions after Plasma Electrolytic Oxidation in the SBF Solution

  • Lim, Sang-Gyu;Choe, Han Cheol
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2017년도 춘계학술대회 논문집
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    • pp.157-157
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    • 2017
  • Titanium and its alloys that have a good biocompatibility, corrosion resistance, and mechanical properties such as hardness and wear resistance are widely used in dental and orthopedic implant applications. They can directly connect to bone. However, they do not form a chemical bond with bone tissue. Plasma electrolytic oxidation (PEO) that combines the high voltage spark and electrochemical oxidation is a novel method to form ceramic coatings on light metals such as titanium and its alloys. This is an excellent reproducibility and economical, because the size and shape control of the nano-structure is relatively easy. Silicon (Si), manganese (Mn), and magnesium (Mg) has a useful to bone. Particularly, Si has been found to be essential for normal bone, cartilage growth and development. Manganese influences regulation of bone remodeling because its low content in body is connected with the rise of the concentration of calcium, phosphates and phosphatase out of cells. Insufficience of Mn in human body is probably contributing cause of osteoporosis. Pre-studies have shown that Mg plays very important roles in essential for normal growth and metabolism of skeletal tissue in vertebrates and can be detected as minor constituents in teeth and bone. The objective of this work was to study nucleation and growth of bone-like apatite formation on Ti-6Al-4V in solution containing Mn, Mg, and Si ions after plasma electrolytic oxidation. Anodized alloys was prepared at 270V~300V voltages. And bone-like apatite formation was carried out in SBF solution for 1, 3, 5, and 7 days. The morphologies of PEO-treated Ti-6Al-4V alloy in containing Mn, Mg, and Si ions were examined by FE-SEM, EDS, and XRD.

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표면변환이 Zr-1Nb합금의 아파타이트 석출에 미치는 효과 (Effects of Surface Modification on Biomimetic Deposition of Apatite in Zr-1Nb)

  • 김태호;조규진;홍순익
    • 대한금속재료학회지
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    • 제48권6호
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    • pp.575-580
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    • 2010
  • Effects of the surface modification on the deposition behaviors of apatite crystals in Zr-1Nb plates were studied. Zr-1Nb alloy plates were polished with abrasive papers to have different roughness and some of them were treated in NaOH or coated with collagen before deposition of apatites in the simulated body fluid (SBF). The weight gain due to the deposition of apatite crystals increased as the surface roughness increased in Zr-1Nb. The size of granular apatite crystals were found to be smaller in Zr-1Nb roughened by $162{\mu}m$ abrasive paper than in Zr-1Nb roughened by $8.4{\mu}m$ paper, suggesting the nucleation rate increased with increase of surface roughness. After, 10 days immersion in a SBF, NaOH-treated Zr-1Nb was completely coated with apatite with the deposited apatite weight comparable to that in Ti-6Al-4V. The deposition rate of Zr-1Nb was not appreciably influenced by NaOH treatment unlike the significant influence of NaOHtreatment on the deposition rate of apatite in Ti-6Al-4V. One significant observation in this study is an appreciable increase of the apatite deposition rate after collagen coating both on Zr-1Nb and Ti-6Al-4V plate, which may be caused by the interaction between collagen and $Ca^{+2}$ ions.

Effect of rubber forming process parameters on channel depth of metallic bipolar plates

  • Jin, Chul-Kyu
    • 한국산업융합학회 논문집
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    • 제20권3호
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    • pp.221-232
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    • 2017
  • In this study, bipolar plates in fuel cells are formed using rubber forming process. The effects of important parameters in rubber forming such as hardness and thickness of rubber pad, speed and pressure of punch that compress blank, and physical property of materials on the channel depth were analyzed. In the soft material sheet Al1050, deeper channels are formed than in materials STS304 and Ti-G5. Formed channel depth was increased when hardness of rubber pad was lower, thickness of rubber pad was high, and speed and pressure of punch were high. It was found the deepest channel was achieved when forming process condition was set with punch speed and pressure at 30 mm/s and 55 MPa, respectively using rubber pad having hardness Shore A 20 and thickness 60 mm. The channel depths of bipolar plates formed with Al1050, STS304 and Ti-G5 under the above process condition were 0.453, 0.307, and 0.270 mm, respectively. There were no defects such as wrinkle, distortion, and crack found from formed bipolar plates.

플라즈마질화법에 의한 강의 표면개질 (Surface Modification of Iron-alloy Steels by Plasma Nitriding Pricess)

  • 박화순;강정윤
    • Journal of Welding and Joining
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    • 제14권2호
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    • pp.1-9
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    • 1996
  • 철강재료에 대한 플라즈마질화법의 적용에는 지금까지 많은 연구결과가 나와 있는데, 탄소강이나 적합금강의 경우는 그 표면정도가 Hv400 - 900, 고합금강의 경우 는 Hv1000이상의 정도를 얻을 수 있으며, 내마모성도 향상한다고 알려져 있다. 그리 고 플라즈마질화처리에 의한 질화층의 형성기구나 화합물층 및 확산층의 생성에 관여 하는 처리조건의 영향, 질화층의 경도 및 깊이에 대한 합금원소의 영향등이 어느 정도 밝혀져 있다. 그리고 스테인레스강의 경우는 그 표면에 견고한 산화피막을 형성하기 때문에 염욕질화나나 가스질화법에 의한 처리가 일반적으로 곤란하다. 그러나 프라 즈마질화처리에 의하면, 분위기를 질소와 수소의 혼합가스로 함으로서 특별한 전처리 를 하지않고도 질화처리가 가능한 것으로 알려져 있다. 또한 철강재료 이외의 비철 금속에 대한 플라즈마질화처리의 적용이 검토되었으며, 질화물을 형성하기 쉬운 Ti 와 그 합금, Zr, Al 그리고 Va, AIa족원소의 경우는 Hv1000이상의 경도가 얻어진다는 것과 최적 질화조건등이 보고되어져 있다. 또한 질화물을 형성하지 않는 금속, 즉 Ni 나 Cu합금 등에 대하여도 Ti, Al 등의 질화물생성원소를 첨가하여 플라즈마질화법에 의한 표면경화특성도 검토되고 있다. 본 해설에서는, 탄소강, 탄소저합금강 등의 철강 재료를 중심으로하여 플라즈마질화처리한 경우의 표면경화특성에 대하여 서술하고자 한다.

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밀리미터파 간섭계용 타원 반사경의 공구 변화에 따른 고속절삭 특성 연구 (A Study on the characteristics of the High Speed Machining for several Tool Materials change of Ellipse Mirror Machining to be used in Millimeter Wave Interferometer System)

  • 이상용;김건희;김효식;양순철;홍창덕;조병무;원종호
    • 한국기계가공학회지
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    • 제6권4호
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    • pp.22-27
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    • 2007
  • This study aims to find the optimal cutting conditions, when ellipse mirrors consisted Aluminum alloy were made it the Millimeter-Wave Interferometer System mirror with several tools on the High-Speed Machine. Machining technique for precision machining characteristics of ellipse mirrors consisted Al6061 matter by Ball endmill is reported in this paper., Results of machining on the High-Speed Machine(using NCD(Natural Crystalline diamond), WC and coated TiAlN ${\phi}6mm$ ball endmill tool) had measurement of surface roughness and form accuracy with cutting conditions(the Feed rate, the Depth of cut and the Cutting speed). the Millimeter-Wave Interferometer System ellipse mirror had been machined foundational precision machining characteristics of aluminum.

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동합금의 가공열처리법에 의한 기계적·전기적 성질 (The Effect of Thermo-Mechanical Treatment on Mechanical and Electrical Behavior of Cu Alloys)

  • 김형석;전채홍;송건;권숙인
    • 열처리공학회지
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    • 제10권1호
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    • pp.20-29
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    • 1997
  • Pure copper is widely used for base material for electrical and electronic parts because of its good electrical conductivity. However, it has such a low strength that various alloying elements are added to copper to increase its strength. Nevertheless, alloying elements which exist as solid solution elements in copper matrix severely reduce the electrical conductivity. The reduction of electrical conductivity can be minimized and the strengthening can be maximized by TMT(Thermo-Mechanical Treatment) in copper alloys. In this research, the effects of TMT on mechanical and electrical properties of Cu-Ni-Al-Si-P, Cu-Ni-Al-Si-P-Zr and Cu-Ni-Si-P-Ti alloys aged at various temperatures were investigated. The Cu alloy with Ti showed the hardness of Hv 225, electrical conductivity of 59.8%IACS, tensile strength of 572MPa and elongation of 6.4%.

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