• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2011.11a
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• pp.515-519
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• 2011

Structural tests for the mixing head of a 75tonf class thrust chamber were performed to verify structural stability. The mixing head of a thrust chamber is loaded by high pressure with regeneratively cooled fuel and cryogenic liquid oxygen(LOx) as well as it transfers thrust load generated by liquid rocket engine. Therefore structural stability of mixing head is a very important factor to work without any plastic deformation or structural failure. In this study, two mixing heads were manufactured using different welding methods, Tungsten Inert Gas(TIG) welding and Electron Beam Welding(EBW) and evaluated a structural stability. The results of structural tests showed that the mixing head assembled by EBW can withstand the applied design load without any structural failures and be structurally more stable than that of TIG welding.

• Journal of the Korean Society of Propulsion Engineers
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• v.16 no.6
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• pp.73-78
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• 2012

The ignition characteristics of liquid rocket engine thrust chambers which have been developed by domestic technology were analyzed through hot-firing tests. Thrust chambers used in hot-firing tests have different characteristics in terms of the injector for ignition, film cooling method and the position of the oxidizer inlet. Also, these thrust chambers used their respective startup sequences. Analysis results showed that according to temperature profiles of the oxidizer manifold, low frequency fluctuation was appeared in ignition area. This low frequency fluctuation didn't give rise to violent malfunction of the thrust chamber, but the continuous observation as a concern parameter in the side of interfaces with engine system and launch vehicle should be demanded.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• v.y2005m4
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• pp.269-273
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• 2005

A practical, 30-tonf-class fullscale thrust chamber has been combustion tested using real propellants for the first time in the domestic technology scene. The very first combustion test was conducted at a low mass flow rate condition for the preliminary assessment of any problems associated with its function and performance while reducing risks from a high chamber pressure never achieved before. A test for the design condition achieved through a low-pressure stage shows stable characteristics of all the static pressures and thrust. Dynamic pressures measured in the manifolds and the chamber did not reveal any distinct wave coupled to a specific frequency and their intensities reside in the allowable range. Moreover, it is encouraging to find no physical failures with a thrust chamber hardware.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2010.05a
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• pp.231-238
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• 2010

Combustion stability rating tests under condition low pressure of a 75-$ton_f$ liquid rocket engine(LRE) thrust chamber were carried out. Mixing head with decreased number of injectors than that of the other but with the same mass flow rate to the combustion chamber showed self-oscillation instability in chamber pressure of 30 bar. The other combustion chamber with increased number of injectors showed that high frequency combustion stability was maintained under condition of same pressure, but self-oscillation instability was generated in chamber pressure of 20 bar which can be considered as stability boundary region of this mixing head.

• Journal of the Korean Society of Propulsion Engineers
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• v.14 no.5
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• pp.8-14
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• 2010

For the development of a liquid rocket engine, hot-firing tests of a regeneratively cooled thrust chamber were performed at chamber pressures of approximately 30 and 60 bars. In the paper, pressure fluctuation data, which were obtained from the dynamic pressure transducers installed in propellant manifolds and combustion chamber, were analyzed. Compared to the data at chamber pressure of 60 bar, the results at chamber pressure of 30 bar showed low-frequency oscillations around 150 Hz in the combustion chamber. The low-frequency waves in the combustion chamber were coupled with those in the manifolds. However, the RMS values of the chamber pressure fluctuations at chamber pressure of 30 bar were only 0.8% of the chamber pressures. Thus, it can be inferred that the thrust chamber operates in the stability boundary even at low chamber pressure.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2005.11a
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• pp.235-239
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• 2005

A 30-tonf-class fullscale thrust chamber for the application to a LEO SLV has been combustion tested over the wide ranges of a mixture ratio and a chamber pressure. The thrust chamber designed for an open cycle engine with a turbopump was tested with a ablative combustion chamber instead of a regenerative chamber to first evaluate its performance and function. The test results revealed stable combustion characteristics. The hardware survived the harsh environment and showed very sound functional characteristics. The estimated combustion efficiency of the chamber turned out to be 95% and a specific impulse at sea level was estimated as 254sec, which are comparable to or above the predicted design values.

• Journal of the Korean Society of Propulsion Engineers
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• v.15 no.1
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• pp.69-75
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• 2011

Firing tests have been carried out for a technology demonstration model of 75-tonf-class combustor which is to be used on the liquid rocket engine of a Korean space launch vehicle. Firing tests were done at 50% of the nominal flow rate because of incapability of the test facility and limit of the test bed strength. Through the low pressure firing tests of 75-tonf-class channel cooling thrust chamber, operability and stability at the ignition and combustion phases were confirmed. Additionally it was foreseen that the 75-tonf-class thrust chamber would satisfy the performance requirements.

• Journal of the Korean Society of Propulsion Engineers
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• v.15 no.4
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• pp.94-102
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• 2011

Sub-system requirements of a pressure-fed hot-firing test facility for performance assessment of a Liquid Rocket Engine(LRE) thrust chamber using Liquid oxygen and kerosene were described. These requirements were based on the experience of construction and operation of the ground hot-firing test facility which was used for the development of the KSR-III and a 30 tonf-class LRE thrust chamber. So it is expected that this paper is used as a basic material and an itemized previous review statement for the design and construction of a large hot-firing test facility.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2010.11a
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• pp.63-71
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• 2010

Sub-system requirements of a pressure-fed hot-firing test facility for performance assessment of a Liquid Rocket Engine(LRE) thrust chamber using Liquid oxygen and kerosene were described. These requirements were based on the experience of construction and operation of the ground hot-firing test facility which was used for the development of the KSR-III and a 30 $ton_f$-class LRE thrust chamber. So it is expected that this paper is used as a basic material and an itemized previous review statement for the design and construction of a large hot-firing test facility.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2010.05a
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• pp.25-28
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• 2010

The Cold flow and ignition tests have been performed for a technology demonstration model of 75-tonf liquid rocket engine thrust chamber which was designed and manufactured on the basis of the previous development experience of a 30-tonf liquid rocket engine thrust chamber. The hydrodynamic characteristics of the facility supply pipelines and the filling time of the cooling kerosene were obtained through the cold flow tests. The ignition cyclogram was determinded using the results and the ignition test was successfully carried out. The acquired data and test technique of present ignition test will be used in hot firing tests.