• Title/Summary/Keyword: Through-thickness Crack

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Evaluation of Crack Growth Estimation Parameters of Thick-Walled Cylinder with Non-Idealized Circumferential Through-Wall Cracks (비 이상화된 원주방향 관통균열이 존재하는 두꺼운 배관의 균열 성장 매개변수 계산)

  • Han, Tae-Song;Huh, Nam-Su;Park, Chi-Yong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.2
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    • pp.138-146
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    • 2013
  • The present paper provides the elastic stress intensity factors(SIFs) of thick-walled cylinder with non-idealized circumferential through-wall cracks. For estimating these elastic SIFs, the systematic three-dimensional(3D) elastic finite element(FE) analyses were performed. In order to consider practical shape of thick-walled cylinder and non-idealized circumferential through-wall crack, the values of thickness of cylinder, reference crack length and crack length ratio were systematically varied. As for loading conditions, axial tension, global bending and internal pressure were considered. In particular, in order to calculate the SIFs of thick-walled cylinder with non-idealized circumferential through-wall crack from those of thick-walled cylinder with idealized circumferential through-wall crack, the correction factor representing the effect of non-idealized crack on the SIFs were proposed in this paper. The present results can be applied to accurately evaluate the rupture probabilities of nuclear piping considering actual crack growth behaviors.

Effect of Restraint of Pressure Induced Bending on Crack Opening for Circumferential Crack (원주방향 균열의 균열열림에 미치는 압력유기굽힘의 구속 효과)

  • Kim, Jin-Weon;Park, Chi-Yong
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.849-855
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    • 2000
  • This study evaluated the effect of restraint of pressure induced bending(PIB) on crack mouth opening displacement(CMOD) for circumferential through-wall crack in pipe by using both elastic and elastic-plastic finite element analyses. The analyses results showed the restraint of PIB was decreased crack opening for a given crack length and tensile stress, and the effect was considerable for large crack and short restraint length. Also, the restraint effect on CMOD was independent on the variation in pipe diameter and decreased with increasing pipe thickness, and it depended on not total restraint length but short restraint length for non-symmetrically restrained. Additionally, the effect of restraint of PIB was more significant in the elastic-plastic analysis results compared with in the elastic analysis results.

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The Fatigue Behavior of Tailored Welded Blank Sheet Metal by Laser Beam (레이저를 이용한 Tailored Blank 용접 판재의 피로거동)

  • 오택열
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.4
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    • pp.48-55
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    • 2000
  • For the Tailor Welded Blank sheet used for automobile body panel, the characteristics of fatigue strength and crack propagation behavior were studied. The thickness of specimens was joined to be same (0.9mm+0.9mm) and different (0.9mm+2.0mm) .As a base test, mechanical properties around weld zone were examined . The results indicated that there were no significant decreases in mechanical properties , but hardness around weld bead was 2.3 times greater than base material . The fatigue strength was the highest when the loading direction was parallel to the welding direction, which was about 85% of tensile strength of base material. It was decreased by 8.5% when the thickness of specimens and base metal was different, and it was increased by 25% when pres-strain was applied. The crack propagation rate was noticeably decreased around weld line and rapidly increased as it passed through weld line. Reviewing the shape of the crack propagation , crack width around weld line was around the weld zone due to retardation of crack growth , but is became narrow passing weld line due to decreased toughness.

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Crack Closure and Growth Behavior of Short Fatigue Cracks under Random Loading (Part II : Growth Behavior and Growth Life Prediction) (짧은 피로균열의 랜덤하중하의 균열닫힘 및 진전거동(Part II : 진전거동 및 진전수명예측))

  • Lee, Shin-Young;Song, Ji-Ho
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.141-146
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    • 2000
  • Crack closure and growth behavior of physically short fatigue cracks under random loading are investigated by performing narrow- and wide-band random loading tests for various stress ratios. The importance of the crack closure phenomenon is examined by predicting the growth lives of short cracks using obtained crack opening behavior. Artificially prepared two-dimensional, short through-thickness cracks are used. The crack opening load of short cracks is much lower under random loading than under constant-amplitude loading corresponding to the largest load cycle in a random load history. This result indicates that the largest load cycle in a random load history has an effect to enhance crack opening of short cracks. Most of the life prediction ratios are within the factor of 2 scatter band except several data at very short crack sizes, indicating that crack growth predictions based on the measured crack opening data are excellent. From the results obtained in this study, it can be concluded that crack closure is the primary factor governing fatigue crack growth of short cracks under random loading as well as under constant-amplitude loading.

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Fault Detection Method of Pipe-type Cantilever Beam with a Tip Mass (말단질량을 갖는 원형강관 캔틸레버 보의 결함탐지기법)

  • Lee, Jong Won
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.25 no.11
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    • pp.764-770
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    • 2015
  • A crack identification method using an equivalent bending stiffness and natural frequency for cracked beam is presented. Modal properties of cantilever beam with a tip mass is identified by applying the boundary conditions to a general solution. An equivalent bending stiffness for cracked beam based on an energy method is used to identify natural frequencies of cantilever thin-walled pipe with a tip mass, which has a through-the-thickness crack, subjected to bending. The identified natural frequencies of the cracked beam are used in constructing training patterns of neural networks. Then crack location and size are identified using a committee of the neural networks. Crack detection was carried out for an example beam using the proposed method, and the identified crack locations and sizes agree reasonably well with the exact values.

Probabilistic Distribution of Penetration and Break Fatigue Life of Surface Crack (표면크랙의 관통 및 파단 피로수명의 확률분포)

  • 윤한용
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.10
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    • pp.2495-2500
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    • 1994
  • A method of prediction for the fatigue life of surface crack, that is, initial cracks grow and penetrate through the thickness, was presented in the previous study of the author. Effects of parameters such as the initial crack length, material factors, etc., for the life were discussed. In this paper, the probabilistic distribution of the life is calculated. Effects of the distribution of parameters for the distribution of life were also discussed.

Evaluation of Leak Rate Through a Crack with Linearly-Varying Sectional Area (선형적으로 변하는 단면적을 가진 균열에서의 누설률 평가)

  • Park, Jai Hak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.9
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    • pp.821-826
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    • 2016
  • The leak before break (LBB) concept is used in pipe line design for nuclear power plants. For application of the LBB concept, leak rates through cracks should be evaluated accurately. Usually leak late analyses are performed for through-thickness cracks with constant cross-sectional area. However, the cross-sectional area at the inner pipe surface of a crack can be different from that at the outer surface. In this paper, leak rate analyses are performed for the cracks with linearly-varying cross-sectional areas. The effect of varying the cross-sectional area on leak rates was examined. Leak rates were also evaluated for cracks in bi-material pipes. Finally, the effects of crack surface morphology parameters on leak rates were examined.

Estimation of Leak Rate Through Cracks in Bimaterial Pipes in Nuclear Power Plants

  • Park, Jai Hak;Lee, Jin Ho;Oh, Young-Jin
    • Nuclear Engineering and Technology
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    • v.48 no.5
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    • pp.1264-1272
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    • 2016
  • The accurate estimation of leak rate through cracks is crucial in applying the leak before break (LBB) concept to pipeline design in nuclear power plants. Because of its importance, several programs were developed based on the several proposed flow models, and used in nuclear power industries. As the flow models were developed for a homogeneous pipe material, however, some difficulties were encountered in estimating leak rates for bimaterial pipes. In this paper, a flow model is proposed to estimate leak rate in bimaterial pipes based on the modified Henry-Fauske flow model. In the new flow model, different crack morphology parameters can be considered in two parts of a flow path. In addition, based on the proposed flow model, a program was developed to estimate leak rate for a crack with linearly varying cross-sectional area. Using the program, leak rates were calculated for through-thickness cracks with constant or linearly varying cross-sectional areas in a bimaterial pipe. The leak rate results were then compared and discussed in comparison with the results for a homogeneous pipe. The effects of the crack morphology parameters and the variation in cross-sectional area on the leak rate were examined and discussed.

Characterization of Fracture Behavior in Repaired Skin/Stiffener Structure with an Inclined Central Crack

  • Chung, Ki-Hyun;Yang, Won-Ho;Heo, Sung-Pil
    • Journal of Mechanical Science and Technology
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    • v.16 no.5
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    • pp.599-608
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    • 2002
  • Finite element analysis for the stress intensity factor (SIF) at the skin/stiffener structure with inclined central crack repaired by composite stiffened panels is developed. A numerical investigation was conducted to characterize the fracture behavior and crack growth behavior at the inclined crack. In order to investigate the crack growth direction, maximum tangential stress (MTS) criterion are used. Also, this paper is to study the performance of the effective bonded composite patch repair of a plate containing an inclined central through-crack. The main objective of this research is the validation of the inclined crack patching design. In this paper, the reduction of stress intensity factors at the crack-tip and prediction of crack growth direction are determined to evaluate the effects of various non-dimensional design parameter including; composite patch thickness and stiffener distance. We report the results of finite element analysis on the stiffener locations and crack slant angles and discuss them in this paper. The research on cracked structure subjected to mixed mode loading is accomplished and concludes that more work using a different approaches is necessary. The authors hope the present study will aid those who are responsible for the repair of damaged aircraft structures and also provide general repair guidelines.

Evaluation of Fatigue Crack Growth Rate on the Surface of Steel Members Using COD(Crack Opening Displacement) Measurement (COD(Crack Opening Displacement) 측정에 의한 강재표면의 피로균열진전속도 평가)

  • Kim, Kwang Jin;Kim, In Tae
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.2
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    • pp.179-188
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    • 2011
  • Steel structures have been allowed to have fatigue damage tolerance in fact. If it would be assessed whether fatigue crack is growing or not and How fast fatigue crack is propagating, we should make a rational decision on methods and a period of reinforcement in the maintenance. In this study, fatigue crack growth tests on two kinds of through-thickness cracked steel plates and a out-of-plane gusset welded joint were conducted to evaluate fatigue crack growth rate using the COD(Crack Opening Displacement), and COD measurement using strain gauges was examined to offer a practical method. As a result, we proposed a reasonable assessing method for fatigue crack growth rate using the COD and it was experimentally proved practical to estimate the COD through measuring strains.