• 제목/요약/키워드: Threshold Stress Intensity Factor

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SA-508 압력용기용 강에 대한 피로균열성장 하한계 조건의 실험 평가 (Experimental Evaluation of Fatigue Threshold for SA-508 Reactor Vessel Steel)

  • 이환우
    • 한국기계가공학회지
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    • 제11권4호
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    • pp.160-167
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    • 2012
  • This paper is concerned with a particular fracture mechanics parameter ${\Delta}K_{th}$, known as the 'threshold stress intensity range', or 'fatigue threshold'. This threshold ${\Delta}K_{th}$ constitutes, as it were, a hinge between the notion of crack initiation and the notion of crack growth. It has often been thought that, like the endurance limit, it could be an intrinsic criterion of the material. The study was conducted on a SA-508 pressure vessel steel used in the nuclear power industry. This material exhibits a typical threshold effect in the range of the crack growth rates which were determined; that is, below approximately $da/dN=10^{-6}mm/cycle$, the slope of the da./dN versus ${\Delta}K$ curve is almost vertical. The value of ${\Delta}K_{th}$ was determined at a growth rate of $10^{-7}$ mm/cycle according to the ASTM Standard for threshold testing. The fatigue threshold values are in the range 21 $kg/mm^{3/2}$ to 12 $kg/mm^{3/2}$ depending on the stress ratio effect.

노치 에서의 피로 균열 발생 과 전파 에 관한 연구 (Fatigue Crack Initiation and Propagation at Notches)

  • 이강용;이택성
    • 대한기계학회논문집
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    • 제8권2호
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    • pp.141-144
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    • 1984
  • 본 연구에서는 완전 역 피로응력(completely reversed fatgue stress)를 받는 타원 노치에서 균열 발생과 전파에 대한 이론 임계 피로 한도를 응력 세기 계수 개념 을 도입하여 임의의 재질과 임으의 타원 노치 형상에 대해서 적용할 수 있도록 유도하 며 그 결과는 기존 이론보다 Frost의 실험치에 더 잘 일치함을 보이고자 한다.

쇼트피닝 가공된 해양구조용강의 피로파괴에 미치는 응력비의 영향 (Effect of Stress Ratio on Fatigue Fracture of a Shot Peening Marine Structural Steel)

  • 박경동;진영범;박형동
    • 한국해양공학회지
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    • 제18권5호
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    • pp.43-49
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    • 2004
  • The lightness of components required in the automobile and machine industry necessitates the use of high strength components. In particular, the fatigue failure phenomena, which occurs when using metal, increases the danger to human life and property. Therefore, antifatigue failure technology is an integral part of current industries. Currently, the shot peening is used for removing the defect from the surface of steel, while improving the fatigue strength on surface. Therefore, in this paper, the effect of compressive residual stress of spring steel(JISG SUP-9) by shot-peening on fatigue crack growth characteristics in a stress ratio(R=0.1, R=0.3, R=0.6) was investigated, giving consideration to fracture mechanics. By using the methods mentioned above, following conclusions are drawn: (1) The fatigue crack growth rate(da/dN) of the shot-peening material was lower than that of the un-peening material and in stage I, ΔKth, the threshold stress intensity factor of the shot-peen processed material is high in critical parts, unlike the un-peening material. Also m, fatigue crack growth exponent and number of cycle of the shot-peening material, was higher than that of the un-peening material, as concluded from effect of da/dN. (2) Fatigue life shows more improvement in the shot-peening material than in the un-peening material, and the compressive residual stress of surface on the shot-peen processed operate resistance of fatigue crack propagation.

고강도 알루미늄합금의 피로균열의 하한계 및 안정 전파거동 (A study on near threshold and stable crack growth behaviors in high strength aluminum alloys)

  • 옹장우;진근찬;김종배;김재훈;하태수
    • 대한기계학회논문집
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    • 제12권2호
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    • pp.271-277
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    • 1988
  • 본 연구에서는 항공기, 압력용기 및 지상운송차량 등에 고강도와 용접성이 요구되는 고강도 알류미늄합금 7017T651, 7020T651 및 5083 H115에 대해 균열진전 하한계특성 및 안정 균열진전 하한계특성에 미치는 영향을 고찰 하고자 한다.

압력용기용 강의 저온 피로크랙 하한계 특성에 관한 연구(II) (A Study of Fatigue Crack Threshold Characteristics in Pressure Vessel Steel at Low Temperature)

  • 박경동;김정호;정찬기;하경준
    • 한국해양공학회지
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    • 제14권3호
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    • pp.78-83
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    • 2000
  • In this study, CT specimens were prepared from AST SA516 Gr. 70 which was used for pressure vessel plates for room and low temperature service. And we got the following characteristics from fatigue crack growth test carried out in the environment of room and low temperature at 25$^{\circ}C $, -60$^{\circ}C $, -80$^{\circ}C $ and -100$^{\circ}C $ and in the range of stress ratio of 0.05, 0.3 by means of opening mode displacement. At the constant stress ratio, the threshold stress intensity factor range ${\delta} K_{th}$ in the early stage of fatigue crack growth (Region I) and stress intensity factor range $\delta $K in the stable of fatigue crack growth (Region II) were increased in proportion to descending temperature. It was assumed that the fatigue resistance characteristics and fracture strength at low temperature is considerable higher than that of room temperature in the early stage and stable of fatigue crack growth region. The straight line slope relation of logarithm da/dN -$\delta $K in Region II, that is, the fatigue crack growth exponent m increased with descending temperature at the constant stress ratio. It was assumed that the fatigue crack growth rate da/dN is rapid in proportion to descending temperature in Region II and the cryogenic-brittleness greatly affect a material with decreasing temperature.

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압력용기용 강의 저온 피로크랙전파 하한계 특성에 관한 연구 (A Study on the Fatigue Crack Propagation Threshold Characteristic in Steel of Pressure Vessel at Low Temperature)

  • 박경동;박상오
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2001년도 춘계학술대회 논문집
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    • pp.326-331
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    • 2001
  • In this study. CT specimens were prepared from ASME SA5l6 which was used for pressure vessel plates for room and low temperature service. And we got the following characteristics from fatigue crack growth test carried out in the environment of room and low temperature at $25^{\circ}C$, -3$0^{\circ}C$, -6$0^{\circ}C$, -8$0^{\circ}C$, -10$0^{\circ}C$ and -12$0^{\circ}C$ in the range of stress ratio of 0.1 by means of opening mode displacement. At the constant stress ratio, the threshold stress intensity factor range ΔKsub/th/ in the early stage of fatigue crack growth ( Region I) and stress intensity factor range ΔK in the stable of fatigue crack growth ( Region II) was increased in proportion to descend temperature. It assumed that the fatigue resistance characteristics and fracture strength at low temperature is considerable higher than that of room temperature in the early stage and stable of fatigue crack growth region. The straight line slope relation of logarithm da.dN -ΔK in RegionII, that is, the fatigue crack growth exponent m increased with descending temperature at the constant stress ratio. It assumed that the fatigue crack growth rate da/dN is rapid in proportion to descend temperature in Region II and the cryogenic-brittleness greatly affect a material with decreasing temperature.

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현가장치재의 피로수명향상 공법개발에 관한 연구 (A Study of Development Methods of Fatigue Life Improvement for the Suspension Material)

  • 박경동;정찬기
    • 한국자동차공학회논문집
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    • 제12권1호
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    • pp.196-202
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    • 2004
  • The development of new materials with light weight and high strength has become vital to the machinery, aircraft and auto industries. However, there are a lot of problems with developing such materials that require expensive tools, and a great deal of time and effort. Therefore, the improvement of fatigue strength and fatigue life are mainly focused on adopting residual stress(in this thesis). The compressive residual stress was imposed on the surface according to each shot velocity(57, 70, 83, 96 m/sec) based on Shot-peening, which is the method of improving fatigue life and strength. By using the methods mentioned above, the following conclusions have been drawn. 1. The fatigue crack growth rate(da/dN) of the Shot-peened material was lower than that of the Un-peened material. And in stage I, ΔKth, the threshold stress intensity factor, of the shot-peen processed material is high in critical parts unlike the Un-peened material. Also m, fatigue crack growth exponent and number of cycle of the Shot-peened material was higher than that of the Un-peened material. That is concluded from effect of da/dN. 2. Fatigue life shows more improvement in the Shot-peened material than in the Un-peened material. And compressive residual stress of surface on the Shot-peen processed operate resistance force of fatigue crack propagation.

SNCM강의 피로균열의 발생 및 전파속도에 미치는 질화처리의 영향 (Effect of Nitriding on Fatigue Crack Initiation and Growth Rate in Ni-Cr-Mo Steel)

  • 김민건;임복규
    • 열처리공학회지
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    • 제16권6호
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    • pp.315-319
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    • 2003
  • Effect of nitriding on fatigue crack initiation and growth rate has been studied in Ni-Cr-Mo steel. Specimens were nitrided at $860^{\circ}C$ for 15 hr. The fatigue limit of nitrided specimens were superior to those ofannea1ed($860^{\circ}C$, 15 hr) specimens. Based on detailed observations of slip band and micro crack initiation, it is concluded that the excellent fatigue limit of nitrided specimens is attributed to improved slip initiation resistance by nitriding. The characteristic of fatigue crack growth rate of nitrided specimens was investigated by comparing with those of annealed specimens. It was found that the crack growth rate was markedly decreased and the threshold stress intensity factor range was improved by nitriding. It is concluded that the excellent fatigue limit of nitrided specimens is also attributed to improved fatigue crack growth rate and threshold stress intensity factor range by nitriding.

SNCM강의 피로균열의 발생 및 전파속도에 미치는 질화처리의 영향 (Effect of Nitriding on Fatigue Crack Initiation and Growth Rate in SNCM)

  • 김민건;이상호
    • 산업기술연구
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    • 제23권A호
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    • pp.3-7
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    • 2003
  • Effect of nitriding on fatigue crack initiation and growth rate has been studied on SNCM. Specimens were nitrided for 15 hr at $860^{\circ}C$. The fatigue limit of nitrided specimens was superior to that of annealed($860^{\circ}C$, 15 hr) specimens. Based on detailed observations of slip band and micro crack initiation, it is concluded that the excellent fatigue limit of nitrided specimens is attributed to improved slip initiation resistance by nitriding. The characteristic of fatigue crack growth rate of nitrided specimens was investigated and compared with those of annealed specimens. It was found that by nitriding the crack growth rate was markedly decreased and the threshold stress intensity factor range was improved. It is concluded that the excellent fatigue limit of nitrided specimens is also attributed to improved fatigue crack growth rate and threshold stress intensity factor range by nitriding.

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철도 차륜의 구름접촉 피로 균열에 관한 유한요소해석 (FEM Analysis on Rolling Contact Fatigue Crack of a Railway Wheel)

  • 김호경;양경탁;김현준
    • 한국안전학회지
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    • 제22권2호
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    • pp.8-14
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    • 2007
  • In this study, tensile and fatigue crack propagation tests machined from actual wheels were performed. FEM analysis also was performed on the crack that was assumed to be 15 mm in depth under the wheel tread surface. The stress intensity factors K I and K II at the crack tip under the stress($P_{max}=911.5MPa$) due to a rolling contact were analyzed for crack growth characteristics. As a result, the perpendicular crack was found to be more dangerous compared to the parallel one. It is found that in the wheel fatigue crack, parallel to the wheel tread surface, the crack with its length 2a = 2.4mm starts to propagate due to the fact that the effective stress intensity factor access to the threshold stress intensity factor($K_{th}=16.04MPa{\sqrt{m}}$) of the wheel.