• Title/Summary/Keyword: Three-Axis Error

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Fuzzy control of a robot manipulator in Cartesian space (Cartesian 공간에서 로봇 머니퓰레이터의 퍼지제어)

  • 곽희성;강철구
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 1995.10b
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    • pp.165-173
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    • 1995
  • In order to eliminate position errors existing at the steady state in the motion control of robotic maniprlators, a new fuzzy control algorithm is proposed using three variables, position error, velocity error and integral of position errors as input variables of the fuzzy controller, This controller is applied to the tracking control of robotic manipulators in Cartesian space. Three dimensional look-up table is used to reduce the computational time in rel-time control. Simulation and experimental studies are conducted to evaluate the control performance for the two axis direct drive SCARA robot system.

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Development of finger-force measuring system with three-axis force sensor for measuring a spherical-object grasping force (3축 힘센서를 이용한 구물체 잡기 손가락 힘측정시스템 개발)

  • Kim, Hyeon-Min;Kim, Gab-Soon
    • Journal of Sensor Science and Technology
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    • v.19 no.3
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    • pp.238-245
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    • 2010
  • Stroke patients can't use their hands because of the paralysis of their fingers. Their fingers are recovered by rehabilitating training, and the rehabilitating extent can be judged by grasping a spherical object. At present, the object used in hospital is only a spherical object, and can't measure the force of fingers. Therefore, doctors judge the rehabilitating extent by touching and watching at their fingers. So, the spherical object measuring system which can measure the force of their fingers should be developed. In this paper, the finger-force measuring system with a three-axis force sensor which can measure the spherical-object grasping force is developed. The three-axis force sensor is designed and fabricated, and the force measuring device is designed and manufactured using DSP(digital signal processing). Also, the grasping force test of men is performed using the developed finger-force measuring system, it was confirmed that the average force of men was about 120 N.

Error Evaluation of Linearized Equation for a Servovalve in Hydraulic Control Systems (유압 제어계에서 서보밸브 선형화 방정식의 오차 평가)

  • Kim, Tae-Hyung;Lee, Ill-Yeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.5
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    • pp.779-788
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    • 2003
  • This study evaluates the approximation errors of the existing linearized equation for a servovalve nonlinear flowrate characteristic. At first, the errors are evaluated on flowrate/pressure characteristics diagrams. Subsequently, they are investigated with time response simulation results for several hydraulic control systems. To enable systematic evaluation of computational error, the authors propose three kinds of equations with restructured forms of the existing linearized equation. As results of the evaluations, it is ascertained that comparatively good computational accuracy can be achieved with the existing linearized equation when both an operating point for the linearized equation and operating range of the hydraulic system stay near the flowrate axis of the flowrate/pressure characteristics diagram. In addition, the results show that comparatively big computational error may occur when operating range of a hydraulic system stay apart from the flowrate axis of the flowrate/pressure characteristics diagram.

Five-axis CL Data Generation by Considering Tool Swept Surface Model in Face Milling of Sculptured Surface (공구이동궤적 모델을 이용한 5축 페이스밀링 가공데이터 생성)

  • 이정근;박정환
    • Korean Journal of Computational Design and Engineering
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    • v.9 no.1
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    • pp.35-43
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    • 2004
  • It is well known that the five-axis machining has advantages of tool accessibility and machined surface quality when compared with conventional three-axis machining. Traditional researches on the five-axis tool-path generation have addressed interferences such as cutter gouging, collision, machine kinematics and optimization of a CL(cutter location) or a cutter position. In the paper it is presented that optimal CL data for a face-milling cutter moving on a tool-path are obtained by incorporating TSS(tool swept surface) model. The TSS model from current CL position to the next CL position is constructed based on machine kinematics as well as cutter geometry, with which the deviation from the design surface can be computed. Then the next CC(cutter-contact) point should be adjusted such that the deviation conforms to given machining tolerance value. The proposed algorithm was implemented and applied to a marine propeller machining, which proved effective from a quantitative point of view. In addition, the algorithm using the TSS can also be applied to avoid cutter convex interferences in general three-axis NC machining.

An Experimental Study on the Rotational Performances of NC Lathe Spindle System (NC 선반주축 의 회전성능 향상 을 위한 실험적 연구)

  • 이형식;이봉진;송기무
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.1
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    • pp.86-94
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    • 1984
  • In order to improve the rotational performances of NC lathe spindle system in high speed range, a new type(Floating-type driven by V-belt)spindle system was optimally designed and experimented. Through the results of the experiments, the rotational performances of the new type spindle system was discussed and compared with the three equivalent conventional lathe spindle systems. The spindle rotational accuracy( radial error motion of spindle axis), the accelation and the temperature rise of the front spindle bearings for the non-cutting operation were considered as the spindle rotational performances. The radial error motion of the spindle axis was measured by applying the modified L.R.L. method. Compared with the equivalent conventional spindle systems, the following results were obtained. (1) The new type spindle system reduces the radial error motion of the spindle axis in high speed range(1800rpm-2000rpm). (2) The new type spindle system reduces the acceleration and the temperature rise of the spindle bearings considerably with increasing the spindle speed. It is also confirmed that, by this new type spindle system, the max. allowable speed can be increased with satisfying the spindle rotational performances.

A Study on Roundness Measurement by Three Point Method with Stylus Type Pickups (촉침식변위검출기를 이용한 3점법진도도측정에 관한 연구)

  • Han, Eung-Kyo;Choi, Man-Soo;Rho, Byung-Ok
    • Journal of the Korean Society for Precision Engineering
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    • v.4 no.2
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    • pp.47-55
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    • 1987
  • Recently, in precision working, precision is in submicron. Therefore, when we measure various finished goods in superfine measurement, because it is relatively difficult to disregard effect of surroundings, these effect of surroundings must be compensated or canceled. In this study, for roundness measurement, three point method is researched which is able to cancel the effect of rotation accuracy of axis and eccenricity of workpiece. It is difference between this three point method and tradi- tional three point method whose measuring apparatus have three movable pickups posit- ioned with angle and between the pickups. As a results, when rotation accuracy of axis is varied from $0.02\mu\textrm{m}$ to $0.05\mu\textrm{m}$ the width of variation of measured roundness is $0.04\mu\textrm{m}$. And, when eccentricity of workpiece is varied from 0 to $4\mu\textrm{m}$, the width of variation of measured roundness is $0.005\mu\textrm{m}$. These error width are disregardable because they are in 10% of measured roundness. Therefore, by this three point method, the effect of rotation accuracy of axis and the effect of eccentricity of workpiece are canceled. And we are able to select the angle between the pickups ($\phi$ and $\tau$) by means of relation between $F_{k}$ and K.

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Evaluation Method of the Multi-axis Errors for Machining Centers (머시닝센터의 다축오차 평가 방법)

  • Hwang, Joo-Ho;Shim, Jong-Youp;Ko, Tae-Jo
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.8
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    • pp.904-914
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    • 2011
  • The volumetric errors of CNC machining centers are determined by 21 errors, including 3 linear errors, 6 straightness errors, 3 perpendicular errors, 9 angular errors and non-rigid body errors of the machine tool. It is very time consuming and hard to measure all of these errors in which laser interferometer and other parts are used directly. Hence, as many as 21 separate setups and measurements are needed for the linear, straightness, angular and perpendicular errors. In case of the 5-axis machining centers, two more rotary tables are used. It can make 35 error sources of the movement. Therefore, the measured errors of multi movements of the 5-axis tables are very complicated, even if the relative measured errors are measured. This paper describes the methods, those analyze the error sources of the machining centers. Those are based on shifted diagonal measurements method (SDM), R-test and Double ball bar. In case, the angular errors of machine are small enough comparing with others, twelve errors including three linear position errors, six straightness errors and three perpendicular errors can be calculated by using SDM. To confirm the proposed method, SDM was applied to measuring 3 axes of machine tools and compared with directly measurement of each errors. In addition, the methods for measuring relative errors of multi-axis analysis methods using R-test and Double Ball Bar are introduced in this paper.

Posture guidance system using 3-axis accelerometer for scoliosis patient (3축 가속도 센서를 활용한 척추 측만증 환자용 자세 교정 유도 장치)

  • An, Y.S.;Kim, K.S.;Song, C.G.
    • Proceedings of the IEEK Conference
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    • 2009.05a
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    • pp.396-398
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    • 2009
  • Scoliosis is a three-dimensional deformity caused by lateral curvature of the spine. The existing braces used to correct the posture were some drawbacks such as inconvenience, tightness as well as unfitness to wear. In this study, we devised a posture guidance system in order to monitor a posture continuously and lead to pose correctly and a new method fur measuring a Cobb's angle value in third dimension based on two 3-axis accelerometers. As a result, the correlation coefficients between desired and measured angles were and standard error between desired and measured angles were 0.99, 1.32(x-axis), 0.99 and 1.10(y-axis), respectively. The devised system showed good potential for the optimal posture guide and an early detection of scoliosis.

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A Study on the Analysis of 5-DOF Axis of Rotation Error in Low Speed Rotary Stage (저속 회전 스테이지의 5자유도 회전축 오차 분석에 관한 연구)

  • Han, Chang-Soo;Kim, Jin-Ho;Shin, Dong-Ik;Yun, Deok-Won;Lee, Yung-Gi;Lee, Sang-Moo;Nam, Gyung-Tai
    • Journal of the Semiconductor & Display Technology
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    • v.6 no.4
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    • pp.23-27
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    • 2007
  • Rotary stages in semiconductor, display industry and many other fields require challenging accuracy to perform their functions properly. Especially, Axis of rotation error on rotary system is significant; such as the spindle error motion of the aligner, wire bonder and inspector machine which result in the poor quality products. To evaluate and improve the performance of such precision rotary stage, undesired movements on the other 5 degrees of freedom of the rotary stage must be measured and analyzed. In this paper, we have measured the three translations and two tilt motions of the worm gear type spindle with high precision capacitive sensors. To obtain the radial error motion, we have used Donaldson's reversal technique. And the axial components of the spindle tilt error motion can be obtained accurately from the axial direction outputs of sensors by Estler face motion reversal technique. Further more we have designed and developed the sensor mounting jig with standard cylinder for reversal method.

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A Study on On-line 5 Degrees of Freedom Error Measurement using Laser Optical System (레이져 광학장치를 이용한 온라인 5 자유도 오차측정에 관한연구)

  • 김진상;정성종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.375-378
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    • 1995
  • Although laser interferometer measurement system has the advantage of range and accuracy, the traditional error measurement methods for geometric errors(two straightness and three angular errors) of a machine tool measures error components one at a time. It may also create an optical path difference and affect the measurement accuracy. In order to identify and compensate for geometric error of a moving body, an on-line measurement system for simultaneous detection of the five error components of a moving axis is required. An on-line measurement system with 5 degrees of freedom was developed for geometric error detection. Performance verification of the system was performed on an error generating mechanism. Experimental results show the feasibility of this system for identifying geometric errors of a side of machine tool.

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