• Title/Summary/Keyword: Thinned Pipe

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Strain Distribution Measurement for Wall Thinning Defect in Pipe Bends by ESPI (ESPI 를 이용한 곡관 감육 결함부의 변형률 분포 측정)

  • Naseem, Akhter;Kim, Koung-Suk;Jung, Sung-Wook;Park, Jong-Hyun;Choi, Jung-Suk;Jung, Hyun-Chul
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.120-125
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    • 2007
  • Put Abstract text here The strain distribution measurement for wall thinned pipe bends by ESPI is presented. Defect types observed in the steel piping in the nuclear power plants (NPP) are the crack at the weld part and the wall thinning defect in the pipe bends. Especially, the wall thinning defects in the pipe bends due to the flow-accelerated corrosion (FAC) is a main type of defects observed in the carbon steel piping system. ESPI is one of the optical non-destructive testing methods and can measure the stress and the strain distribution of the object subjected by the tensile loading or the internal pressure. In this paper, the strain distribution of the wall thinned pipe bends due to the internal pressure will be measured by ESPI technique and the results are discussed. From the results, the size of the wall thinning defect can also be measured approximately.

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Defect Detection of Wall Thinned Straight Pipe using Shearography and Lock-in Infrared Thermography (전단간섭계와 적외선열화상을 이용한 감육 직관의 결함검출)

  • Kim, Kyeong-Suk;Jung, Hyun-Chul;Chang, Ho-Seob;Kim, Ha-Sig;La, Sung-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.11
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    • pp.55-61
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    • 2009
  • The wall thinning defect of nuclear power pipe is mainly occurred by the affect of the flow accelerated corrosion (FAC) of fluid. This type of defect becomes the cause of damage or destruction of in carbon steel pipes. Therefore, it is very important to measure defect which is existed not only on the welding part but also on the whole field of pipe. This study use dual-beam Shearography, which can measure the out-of-plane deformation and the in-plane deformation by using another illuminated laser beam and simple image processing technique. And this study proposes Infrared thermography, which is a two-dimensional non-contact nondestructive evaluation that can detect internal defects from the thermal distribution by the inspection of infrared light radiated from the object surface. In this paper, defect of nuclear power pipe were, measured using dual-beam shearography and infrared thermography, quantitatively evaluated by the analysis of phase map and thermal image pattern.

Failure Pressure Evaluation of Local Wall-Thinned Elbows by Real-scale Burst Tests (실배관 파열실험을 통한 국부감육 곡관 손상압력 평가)

  • Kim, Jin-Weon;Park, Chi-Yong;Lee, Sung-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.10
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    • pp.1017-1024
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    • 2007
  • This study performed a series of burst tests at ambient temperature using real-scale elbow specimen containing a local wall-thinning defect at it's intrados or extrados and evaluated failure pressure of locally wall-thinned elbows. In the experiment, a 90-degree 100A, Sch. 80 standard elbow was employed, and various wall-thinning geometries, such as length, depth, and circumferential angle, were considered. From the results of experiment, the dependences of failure pressure of wall-thinned elbows on the defect geometries and locations were investigated. In addition, the reliability of existing models was examined by comparing the tests data with the results predicted from existing failure pressure evaluation models for locally wall-thinned elbow.

Development of Failure Pressure Evaluation Model for Local Wall-Thinned Elbows Based on Finite Element Analysis (유한요소해석에 기초한 감육곡관 손상압력 평가 모델 개발)

  • Kim, Jin-Weon;Park, Jong-Sun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.12
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    • pp.1063-1071
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    • 2008
  • This paper provides a failure pressure evaluation model for local wall-thinned elbows. In this study, parametric finite element analyses are performed on the elbows containing local wall-thinning defect at their intrados and extrados, and the failure pressures are obtained from the analysis results by applying a local failure criterion that was validated by real-scale pipe tests. An evaluation model including the effects of thinning depth, length, circumferential angle, thinning location, and elbow geometries on the failure pressure is derived based on the evaluated failure pressures. The proposed model agrees well with the results of finite element analyses and reasonably estimates the dependence of failure pressure on the wall-thinning dimensions and elbow geometries. Also, the comparison with experimental data demonstrates that the proposed evaluation model can accurately predict the failure pressure of local wall-thinned elbows.

Reliability-Based Structural Integrity Assessment of Wall-Thinned Pipes Using Partial Safety Factor (부분안전계수를 이용한 감육배관의 신뢰도 기반 건전성 평가)

  • Lee, Jae-Bin;Huh, Nam-Su;Park, Chi-Yong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3_1spc
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    • pp.518-524
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    • 2013
  • Recently, probabilistic assessments of nuclear power plant components have generated interest in the nuclear industries, either for the efficient inspection and maintenance of older nuclear plants or for improving the safety and cost-effective design of newly constructed nuclear plants. In the present paper, the partial safety factor (PSF) of wall-thinned nuclear piping is evaluated based on a reliability index method, from which the effect of each statistical variable (assessment parameter) on a certain target probability is evaluated. In order to calculate the PSF of a wall-thinned pipe, a limit state function based on the load and resistance factor design (LRFD) concept is first constructed. As for the reliability assessment method, both the advanced first-order second moment (AFOSM) method and second-order reliability method (SORM) are employed to determine the PSF of each probabilistic variable. The present results can be used for developing maintenance strategies considering the priorities of input variables for structural integrity assessments of wall-thinned piping, and this PSF concept can also be applied to the optimal design of the components of newly constructed plants considering the target reliability levels.

Development of Wall Thinning Distinction Method using the Multi-inspecting UT Data of Carbon Steel Piping (탄소강배관 다중 UT 측정두께를 활용한 감육여부 판별법 개발)

  • Hwang, Kyeong Mo;Yun, Hun;Lee, Chan Kyoo
    • Corrosion Science and Technology
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    • v.11 no.5
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    • pp.173-178
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    • 2012
  • To manage the wall thinning of carbon steel piping in nuclear power plants, the utility of Korea has performed thickness inspection for some quantity of pipe components during refueling outages and determined whether repair or replacement after evaluating UT (Ultrasonic Test) data. When the existing UT data evaluation methods, such as Band, Blanket, PTP (Point to Point) Methods, are applied to a certain pipe component, unnecessary re-inspecting situations may be generated even though the component does not thinned. In those cases, economical loss caused by repeated inspection and problems of maintaining the pipe integrity followed by decreasing of newly inspected components may be generated. EPRI (Electric Power Research Institute) in USA has suggested several statistical methods, TPM (Total Point Method), LSS (Least Square Slope) Method, etc. to distinguish whether multiple inspecting components have thinned or not. This paper presents the analysis results for multiple inspecting components over three times based on both NAM (Near Area of Minimum) Method developed by KEPCO-E&C and the other methods suggested by EPRI.

Application Defects Detection in the Small-Bore Pipe Using Infrared Thermography Technique (적외선열화상 카메라를 이용한 원전 소구경 감육배관의 결함 검출)

  • Yun, Kyung-Won;Kim, Dong-Lyul;Jung, Hyun-Chul;Hong, Dong-Pyo;Kim, Kyeong-Suk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.1
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    • pp.34-39
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    • 2013
  • In the advanced research deducted infrared thermography (IRT) test using 4 inch pipe with artificial wall-thinning defect to measure on the wall-thinned nuclear pipe components. This study conducted for defect detection condition of nuclear small-bore pipe research using deducted condition in the advanced research. Defect process is processed by change for defect length, circumferential direction angle, wall-thinning depth. In the used equipment IR camera and two halogen lamps, whose full power capacitany is 1 kW, halogen lamps and Target pipe experiment performed to the distance of the changed 1 m, 1.5 m, 2 m. To analysis of the experimental results ensure for the temperature distribution data, by this data measure for defect length. artificial defect of 4 inch pipe is high reliability in the 2 m, but small-bore pipe is in the 1.5 m from the defect clearly was detected.

FUZZY SUPPORT VECTOR REGRESSION MODEL FOR THE CALCULATION OF THE COLLAPSE MOMENT FOR WALL-THINNED PIPES

  • Yang, Heon-Young;Na, Man-Gyun;Kim, Jin-Weon
    • Nuclear Engineering and Technology
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    • v.40 no.7
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    • pp.607-614
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    • 2008
  • Since pipes with wall-thinning defects can collapse at fluid pressure that are lower than expected, the collapse moment of wall-thinned pipes should be determined accurately for the safety of nuclear power plants. Wall-thinning defects, which are mostly found in pipe bends and elbows, are mainly caused by flow-accelerated corrosion. This lowers the failure pressure, load-carrying capacity, deformation ability, and fatigue resistance of pipe bends and elbows. This paper offers a support vector regression (SVR) model further enhanced with a fuzzy algorithm for calculation of the collapse moment and for evaluating the integrity of wall-thinned piping systems. The fuzzy support vector regression (FSVR) model is applied to numerical data obtained from finite element analyses of piping systems with wall-thinning defects. In this paper, three FSVR models are developed, respectively, for three data sets divided into extrados, intrados, and crown defects corresponding to three different defect locations. It is known that FSVR models are sufficiently accurate for an integrity evaluation of piping systems from laser or ultrasonic measurements of wall-thinning defects.

Engineering Estimation of Limit Load Solution for Wall-Thinned Pipes Considering Material Properties (재료물성을 고려한 감육배관의 공학적 한계하중해 제시)

  • Choi, Jae-Boong;Kim, Jin-Su;Goo, Bon-Geol;Kim, Young-Jin;Choi, Young-Hwan
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.351-356
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    • 2001
  • A potential loss of structural integrity due to aging of nuclear piping may have a significant effect on the safety of nuclear power plants. In particular, failures due to the erosion and corrosion defects are a major concern. As a result, there is a need to assess the remaining strength of pipe with erosion/corrosion defects. In this paper, a limit load solution for the eroded and corroded SA106 Grade B pipes subjected by internal pressure is developed. based in 3-D finite element analyses, considering a wide range of the shape of pipeline, flaw depth and axial flaw length parametrically.

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Effect of Local Wall Thinned Location due to Erosion-Corrosion on Fracture Behavior of Pipes (침식-부식에 의해 감육된 배관의 파손거동에 미치는 감육위치의 영향)

  • Ahn, Seok-Hwan;Seok, Kum-Cheol;Nam, Ki-Woo
    • Journal of Ocean Engineering and Technology
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    • v.21 no.1 s.74
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    • pp.51-58
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    • 2007
  • This study on the effects of local wall-thinned location on the fracture behavior of pipes was carried out, and the results were compared with the analytical results. Local wall-thinning for the bending test was machined with various sizes on the outside of pipes, in order to simulate the metal loss, due to erosion/corrosion. In addition, we had carried out FE analysis for the pipes with local wall thinning on the inside, and its results were comparatively studied with that of the outside. Three-dimensional elasto-plastic analyses were able to accurately simulate fracture behaviors of inner or outer wall thinning. Fracture types, obtained from the experiments and analyses, could be classified into ovalization, local buckling and crack initiation, depending on the thinned length and thinned ratio. Based on the results, the fracture behaviors of pipes with the outer wall thinning can be applied to estimate the fracture behaviors of pipes with the inner wall thinning.